2001 NISSAN ALMERA TINO service

General SpecificationsNLBR0077Unit: mm (in)
EngineQG18DE, SR20DE YD22DDTi
Front BrakeBrake model CL25VCG
Cylinder bore diameter 57.2 (2.2529)
Pad
Length×width×thickness110.6×54.2×11.0 (4.35×2.13×0.433)
Rotor outer
diameter×thickness280×28 (11.02×1.10)
Rear BrakeBrake model CL11HDG (disc brake)
Cylinder bore diam-
eterCam & Strut type 38 (1.496)
Ball & Ramp type 38.2 (1.504)
Pad
Length×width×thickness79.8×38.5×9.3 (3.142×1.516×0.37)
Rotor outer diameter×thickness 278×10 (10.94×0.39)
Master cylinder Cylinder bore diameter 23.81 (15/16)
Brake boosterBooster model S255 M215T S255
DiaphragmPrimary 255 (10.04) 230 (9.06) 255 (10.04)
Secondary—205 (8.07)—
Specified brake fluidDOT 4
Disc BrakeNLBR0078Unit: mm (in)
Brake modelCL25VCG CL11HDG
Pad wear limit Minimum thickness 2.0 (0.078) 2.0 (0.079)
Rotor repair limitMaximum runout 0.07 (0.0028) 0.07 (0.0028)
Minimum thickness 26.0 (1.024) 9 (0.35)
Brake PedalNLBR0079Unit: mm (in)
Free height“H”*LHDM/T 154.8 - 164.8 (6.09 - 6.49)
CVT 164 - 174 (6.46 - 6.85)
RHDM/T 154.8 - 164.8 (6.09 - 6.49)
CVT 164 - 174 (6.46 - 6.85)
Clearance“C”between pedal stopper and threaded end of stop lamp switch or brake switch 0.75 - 2.00 (0.0295 - 0.0787)
*: Measured from surface of dash panel to surface of pedal pad
Parking BrakeNLBR0080
TypeCenter lever
Number of notches
[under force of 196 N (20 kg, 44 lb)]5-6
Number of notches
when warning lamp switch comes on1
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
BR-93

SERVICE DATA AND SPECIFICATIONS (SDS)
Parking Brake (Cont’d)
BR-94

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS...............................................................3
Service Notice..............................................................3
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............3
CLIP AND FASTENER....................................................4
Description ...................................................................4
CHASSIS AND BODY MAINTENANCE.........................6
Checking Body Corrosion ............................................6
BODY FRONT END.........................................................7
Removal and Installation .............................................7
FRONT BUMPER ASSEMBLY....................................7
BODY REAR END AND OPENER................................10
Removal and Installation ...........................................10
REAR BUMPER ASSEMBLY....................................10
DOOR.............................................................................13
Adjustment .................................................................13
STRIKER ADJUSTMENT..........................................13
Front Door Glass .......................................................14
FRONT DOOR GLASS AND REGULATOR................14
Front Door Limit Switch Reset (Driver side only)......15
RESET CONDITIONS..............................................15
RESET PROCEDURES............................................15
Rear Door Glass ........................................................16
REAR DOOR GLASS AND REGULATOR..................16
Front Door Lock .........................................................18
OUTSIDE HANDLE ROD ADJUSTMENT...................18
REMOVAL...............................................................18
Rear Door Lock .........................................................20
OUTSIDE HANDLE ROD ADJUSTMENT...................20
REMOVAL...............................................................21
INSTRUMENT PANEL ASSEMBLY.............................22
Removal and Installation ...........................................22
SIDE AND FLOOR TRIM...............................................28
Removal and Installation ...........................................28
LUGGAGE ROOM TRIM...............................................31
Removal and Installation ...........................................31
DOOR TRIM...................................................................32
Removal and Installation ...........................................32ROOF TRIM...................................................................35
Removal and Installation ...........................................35
BACK DOOR TRIM.......................................................37
Removal and Installation ...........................................37
EXTERIOR.....................................................................38
Removal and Installation ...........................................38
FRONT SEAT................................................................46
Removal and Installation ...........................................46
MANUAL SEAT........................................................47
Heated Seat ...............................................................48
Active Head Restraint ................................................48
OPERATION OUTLINE............................................48
REAR SEAT...................................................................49
Removal and Installation ...........................................49
REAR OUTSIDE SEAT.............................................49
REAR CENTER SEAT..............................................50
SUNROOF......................................................................51
Adjustment .................................................................51
Removal .....................................................................51
Trouble Diagnoses.....................................................55
DIAGNOSTIC TABLE................................................55
WIND DEFLECTOR (WHERE FITTED)......................55
ADJUSTMENT.........................................................56
DRAIN HOSES........................................................57
WEATHERSTRIP.....................................................57
LINK AND WIRE ASSEMBLY....................................58
WINDSHIELD AND WINDOWS....................................59
Removal and Installation ...........................................59
REMOVAL...............................................................59
INSTALLATION........................................................59
WINDSHIELD..........................................................60
SIDE WINDOW........................................................61
BACK DOOR WINDOW............................................62
DOOR MIRROR.............................................................63
Removal and Installation ...........................................63
REAR VIEW MIRROR...................................................64
Removal and Installation ...........................................64
REMOVAL...............................................................64

Service NoticeNLBT0001+When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
+Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to oil
or damage them.
+Apply sealing compound where necessary when installing parts.
+When applying sealing compound, be careful that the sealing compound does not protrude from parts.
+When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NLBT0002The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL V10 is as follows (The compo-
sition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS
Service Notice
BT-3

CLUTCH
SECTION
CL
CONTENTS
PRECAUTIONS...............................................................2
Precautions ..................................................................2
PREPARATION...............................................................3
Special Service Tools ..................................................3
Commercial Service Tools ...........................................3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................4
NVH Troubleshooting Chart.........................................4
CLUTCH...................................................................4
CLUTCH SYSTEM...........................................................5
Components - RHD Model with QG Engine - .............5
Components - LHD Model with QG Engine -..............6
Components - RHD Model with YD Engine -..............7
Components - LHD Model with YD Engine - ..............8
Inspection and Adjustment ..........................................9
CLUTCH PEDAL INSPECTION...................................9
CLUTCH PEDAL ADJUSTMENT...............................10
AIR BLEEDING PROCEDURE..................................10
CLUTCH MASTER CYLINDER..................................... 11
Components............................................................... 11
Removal .....................................................................12
Installation ..................................................................12
Disassembly...............................................................12
Inspection...................................................................12
Assembly ...................................................................13
OPERATING CYLINDER...............................................14
Components...............................................................14
Removal .....................................................................14
Disassembly...............................................................14
Inspection...................................................................14
Assembly ...................................................................15
Installation ..................................................................15
PIPING...........................................................................16
Removal .....................................................................16Installation ..................................................................16
RS5F70A
CLUTCH RELEASE MECHANISM...............................17
Components...............................................................17
Removal .....................................................................17
Inspection...................................................................17
Installation ..................................................................17
RS5F50A
CLUTCH RELEASE MECHANISM...............................20
Components...............................................................20
Removal .....................................................................20
Inspection...................................................................20
Installation ..................................................................20
CLUTCH DISC, CLUTCH COVER AND
FLYWHEEL....................................................................22
Components...............................................................22
Inspection and Adjustment ........................................22
CLUTCH DISC.........................................................22
CLUTCH COVER.....................................................23
FLYWHEEL.............................................................23
Installation ..................................................................23
SERVICE DATA AND SPECIFICATIONS (SDS).........24
Clutch Control System ...............................................24
Clutch Master Cylinder ..............................................24
Clutch Operating Cylinder .........................................24
Clutch Disc.................................................................24
Clutch Cover ..............................................................24
Clutch Pedal ..............................................................24

Special Service ToolsNLCL0002
Tool number
Tool nameDescription
GG94310000
Flare nut torque wrench
NT406
Removing and installing clutch piping
a: 10 mm (0.39 in)
KV30101600 (New)
KV30101000 (Former)
Clutch aligning bar
NT645
Installing clutch cover and clutch disc
(F70A)
a: 15.9 mm (0.626 in) dia.
b: 17.9 mm (0.705 in) dia.
c: 40 mm (1.57 in)
ST20630000
Clutch aligning bar
NT405
Installing clutch cover and clutch disc
(F50A)
a: 15.8 mm (0.622 in) dia.
b: 22.9 mm (0.902 in) dia.
c: 45.0 mm (1.772 in)
ST20050240
Diaphragm spring adjust-
ing wrench
NT404
Adjusting unevenness of diaphragm spring of
clutch cover
a: 150 mm (5.91 in)
b: 25 mm (0.98 in)
KV32101000
Pin punch
NT410
Removing and installing spring pin
a: 4 mm (0.16 in) dia.
Commercial Service ToolsNLCL0003
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing clutch piping
a: 10 mm (0.39 in)
PREPARATION
Special Service Tools
CL-3

Clutch Control SystemNLCL0034
Type of clutch controlHydraulic
Clutch Master CylinderNLCL0035Unit: mm (in)
Inner diameter15.87 (5/8)
Clutch Operating CylinderNLCL0036Unit: mm (in)
Inner diameter19.05 (3/4)
Clutch DiscNLCL0038Unit: mm (in)
Engine QG18DE YD22DDTi
Model215
240
Part number 30100-2F205 Part number 30100-2F215
Facing size (Outer dia.´inner
dia.´thickness)215´140´3.5 (8.46´5.51´
0.138)216´153´3.45 (8.50´6.02´
0.1358)240´160´3.5 (9.45´6.30´
0.138)
Thickness of disc assembly with
load7.6 - 8.0 (0.299 - 0.315) with 4,904
N (500 kg, 1,103 lb)7.3 - 7.9 (0.2874 - 0.3110) with
4,900 N (499.8 kg, 1102 lb)7.3 - 7.9 (0.2874 - 0.3110) with
4,400 N (448.8 kg, 989.1 lb)
Wear limit of facing surface to
rivet head0.3 (0.012) Ð 0.3 (0.012)
Wearing thickness of facing Ð 1.3 (0.051) Ð
Runout limit of facing 1.0 (0.039)
Distance of runout check point
(from the hub center)102.5 (4.04) 115 (4.53)
Maximum backlash of spline (at
outer edge disc)0.9 (0.035) 1.0 (0.039)
Clutch CoverNLCL0039Unit: mm (in)
Engine QG18DE YD22DDTi
Model215
240
Part number 30210-BU000 Part number 30210-BU010
Full-load 4,413 N (450 kg, 992 lb) 4,400 N (448.8 kg, 989.1 lb)
Uneven limit of diaphragm spring
toe height0.7 (0.028) 0.8 (0.031) 0.7 (0.028)
Clutch PedalNLCL0040Unit: mm (in)
Clutch pedal stroke ªSº140 - 150
(5.512 - 5.709)
Pedal free play ªAº1 - 3 (0.04 - 0.12)
SERVICE DATA AND SPECIFICATIONS (SDS)
Clutch Control System
CL-24

ENGINE CONTROL SYSTEM
SECTION
EC
CONTENTS
QG18DE
TROUBLE DIAGNOSIS - INDEX..................................16
Alphabetical & P No. Index for DTC .........................16
PRECAUTIONS.............................................................21
Precautions for Supplemental Restraint System
(SRS)²AIR BAG²and²SEAT BELT
PRE-TENSIONER²....................................................21
Precautions for On Board Diagnostic (OBD)
System of Engine ......................................................21
Engine Fuel & Emission Control System ..................22
Wiring Diagrams and Trouble Diagnosis ...................24
PREPARATION.............................................................25
Special Service Tools ................................................25
Commercial Service Tools .........................................25
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM.........................................................................26
Engine Control Component Parts Location ...............26
Circuit Diagram ..........................................................30
System Diagram ........................................................32
Vacuum Hose Drawing ..............................................33
System Chart .............................................................34
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION...............................................35
Multiport Fuel Injection (MFI) System .......................35
Electronic Ignition (EI) System ..................................37
Air Conditioning Cut Control ......................................38
Fuel Cut Control (at no load & high engine
speed) ........................................................................39
Evaporative Emission System ...................................39
Positive Crankcase Ventilation ..................................42
BASIC SERVICE PROCEDURE...................................43
Fuel Pressure Release ..............................................43
Fuel Pressure Check .................................................43
Fuel Pressure Regulator Check ................................44
Injector .......................................................................44
How to Check Idle Speed and Ignition Timing ..........46
Preparation ................................................................47
Inspection Procedure .................................................49Idle Air Volume Learning ...........................................57
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................59
Introduction ................................................................59
Two Trip Detection Logic ...........................................59
Emission-related Diagnostic Information ...................60
NATS (Nissan Anti-theft System) ..............................72
Malfunction Indicator (MI) ..........................................73
OBD System Operation Chart (With Euro-OBD
Models Only)..............................................................77
CONSULT-II ...............................................................82
Generic Scan Tool (GST) ..........................................93
TROUBLE DIAGNOSIS - INTRODUCTION..................95
Introduction ................................................................95
Work Flow ..................................................................97
TROUBLE DIAGNOSIS - BASIC INSPECTION...........99
Basic Inspection.........................................................99
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION.............................................................122
DTC Inspection Priority Chart..................................122
Fail-safe Chart .........................................................123
Symptom Matrix Chart .............................................124
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................128
Major Sensor Reference Graph in Data Monitor
Mode ........................................................................130
ECM Terminals and Reference Value .....................133
TROUBLE DIAGNOSIS - SPECIFICATION VALUE..141
Description ...............................................................141
Testing Condition .....................................................141
Inspection Procedure ...............................................141
Diagnostic Procedure ..............................................142
TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT.....................................................................145
Description ...............................................................145
Diagnostic Procedure ..............................................145
TROUBLE DIAGNOSIS FOR POWER SUPPLY........146
Main Power Supply and Ground Circuit ..................146