2001 NISSAN ALMERA boot

SBR619E
3. Shorten adjuster by rotating it.
+To tighten loosened brake shoes, first, insert a screw driver in
the direction shown in the left. Then, move the adjuster in the
direction shown by the arrow while disengaging the tooth con-
tact. Never tap the area E.
4. Connect parking brake cable to toggle lever.
5. Install all parts.
Be careful not to damage wheel cylinder piston boots.
6. Check all parts are installed properly.
Pay attention to direction of adjuster assembly.
7. Install brake drum.
8. When installing new wheel cylinder or overhauling wheel
cylinder, bleed air. Refer to ªBleeding Brake Systemº, BR-9.
9. Adjust parking brake. Refer to BR-48.
REAR DRUM BRAKE
Installation (Cont'd)
BR-34

ComponentNJBR0038
SBR753E
1. Cable guide
2. Cylinder
3. Toggle lever
4. Pin
5. Pin boot
6. Torque member
7. Inner shim
8. Inner pad
9. Pad retainer
10. Outer pad11. Outer shim
12. Strut
13. O-ring
14. Push rod
15. Key plate
16. Retaining washer
17. Spring
18. Spring cover
19. Snap ring B
20. Piston seal21. Snap ring A
22. Washer
23. Wave washer
24. Washer
25. Bearing
26. Adjuster
27. Cup
28. Piston
29. Piston boot
Pad ReplacementNJBR0037WARNING:
Clean brake pads with a vacuum dust collector to minimize the
hazard of airborne particles or other materials.
CAUTION:
+When cylinder body is open, do not depress brake pedal
because piston will pop out.
+Be careful not to damage piston boot or get oil on rotor.
Always replace shims in replacing pads.
+If shims are rusted or show peeling of rubber coat, replace
them with new shims.
REAR DISC BRAKE (CAM & STRUT TYPE)
Component
BR-35

Pin and Pin BootNJBR0041S0104Check for wear, cracks or other damage.
Replace if any of the above conditions are observed.
SBR219C
ROTORNJBR0041S02Rubbing SurfaceNJBR0041S0201Check rotor for roughness, cracks or chips.
RunoutNJBR0041S02021. Secure rotor to wheel hub with two nuts (M12 x 1.25).
2. Check runout using a dial indicator.
Make sure that axial end play is within the specifications
before measuring. Refer to AX section (ªREAR WHEEL
BEARINGº, ªOn-vehicle Serviceº).
3. Change relative positions of rotor and wheel hub so that runout
is minimized.
Maximum runout:
0.07 mm (0.0028 in)
ThicknessNJBR0041S0203Rotor repair limit:
Standard thickness
10 mm (0.39 in)
Minimum thickness
9 mm (0.35 in)
Thickness variation (At least 8 portions)
Maximum 0.02 mm (0.0008 in)
SBR247B
AssemblyNJBR00421. Insert cam with depression facing towards open end of cylin-
der.
REAR DISC BRAKE (CAM & STRUT TYPE)
Inspection (Cont'd)
BR-39

SBR892
6. Install cup in the specified direction.
SBR755E
7. Install adjuster, bearing, washers and ring A with a suitable
tool.
SBR646
8. Insert piston seal into groove on cylinder body.
9. With piston boot fitted to piston, insert piston boot into groove
on cylinder body and fit piston by turning it clockwise with long
nose pilers, or suitable tool.
SBR767E
10. Fit toggle lever, return spring and cable guide.
SBR306E
11. Adjust the piston to the right angle as shown in the figure.
REAR DISC BRAKE (CAM & STRUT TYPE)
Assembly (Cont'd)
BR-41

ComponentNJBR0141
NBR422
1. Cylinder body
2. Pin
3. Pin boot4. Torque member
5. Inner shim
6. Inner pad7. Outer pad
8. Outer shim
NOTE:
The cylinder body cannot be disassembled.
Pad ReplacementNJBR0142WARNING:
Clean brake pads with a vacuum dust collector to minimize the
hazard of airborne particles or other materials.
CAUTION:
+When cylinder body is open, do not depress brake pedal
because piston will pop out.
+Be careful not to damage piston boot or get oil on rotor.
Always replace shims in replacing pads.
+If shims are rusted or show peeling of rubber coat, replace
them with new shims.
+It is not necessary to remove connecting bolt except for
replacement of caliper assembly. In this case, suspend
cylinder body with wire so as not to stretch brake hose.
+Burnish the brake contact surfaces after refinishing or
replacing rotors, after replacing pads, or if a soft pedal
occurs at very low mileage.
Refer to ªBrake Burnishing Procedureº, ªON-VEHICLE
SERVICEº, BR-8.
REAR DISC BRAKE (BALL & RAMP TYPE)
Component
BR-43

NBR427
RemovalNJBR0143WARNING:
Clean brake pads with a vacuum dust collector to minimize the
hazard of airborne particles or other materials.
1. Remove brake cable lock spring.
2. Release parking brake control lever, then disconnect cable
from the caliper.
3. Remove torque member fixing bolts and connecting bolt.
4. Remove brake hose connecting bolt.
5. Plug off the brake hose and cylinder body to prevent air enter-
ing the system.
CAUTION:
Care should be taken as not to let:
+Air enter the cylinder body and brake hose.
+Brake fluid spill from the cylinder body and brake hose.
DisassemblyNJBR0144Remove pin bolts and pins.
NOTE:
Cylinder body can not be disassembled.
InspectionNJBR0145CALIPERNJBR0145S01CAUTION:
Do not drain any brake fluid from cylinder body. Cylinder body
can not be disassembled.
Cylinder BodyNJBR0145S0101Check cylinder body for score, rust, wear, damage or presence of
foreign materials. If any of the above conditions are observed,
replace cylinder body.
Torque MemberNJBR0145S0102Check for wear, cracks or other damage. Replace if necessary.
Pin and Pin BootNJBR0145S0104Check for wear, cracks or other damage.
Replace if any of the above conditions are observed.
REAR DISC BRAKE (BALL & RAMP TYPE)
Removal
BR-45

SEL450XA
RemovalNJEL0060S02011. Remove cowl top seal rubber and cowl top cover.
2. Remove wiper motor connector.
3. Remove 3 screws that secure wiper motor and wiper frame.
4. Detach wiper motor from wiper linkage at ball joint.
5. Remove wiper linkage.
Be careful not to break ball joint rubber boot.
InstallationNJEL0060S0202+Grease ball joint portion before installation.
1. Installation is the reverse order of removal.
GEL013-A
Washer Nozzle AdjustmentNJEL0061+Adjust washer nozzle with suitable tool as shown in the figure
at left.
Adjustable range:±10É (In any direction)
FRONT WIPER AND WASHER
Removal and Installation (Cont'd)
EL-223

SMT143DC
STRIKING ROD OIL SEALNJMT0035S021. Remove transaxle control rod from yoke.
2. Remove retaining pin of yoke.
+Be careful not to damage boot.
SMT566A
3. Remove striking rod oil seal.
SMT570A
4. Install striking rod oil seal.
+Apply multi-purpose grease to seal lip of oil seal before
installing.
SMT876D
+Drive it in as far as it will go.
SMT715BD
Position Switch CheckNJMT0036BACK-UP LAMP SWITCHNJMT0036S01Ð RS5F30A and RS5F70A ÐNJMT0036S0101+Check continuity.
Gear position Continuity
Reverse Yes
Except reverse No
ON-VEHICLE SERVICE
Replacing Oil Seal (Cont'd)
MT-21