2001 NISSAN ALMERA boot

NJMT0038
ComponentsNJMT0038S01
SMT933DA
1. Control lever knob
2. Boot
3. Control lever socket
4. Control lever
5. Bearing seat spring
6. Seat
7. Bush
8. O-ring9. Hand lever socket
10. Plate bolt
11. Transaxle hole cover
12. Mass damper
13. Holder bracket
14. Return spring rubber
15. Return spring
16. Control rod17. Bush
18. Collar
19. Bush
20. Collar
21. Support rod
22. Plate
23. Support rod bracket
TRANSAXLE GEAR CONTROL
Components
MT-29

NJMT0039
Case ComponentsNJMT0039S01
SMT956DA
1. Clutch housing
2. Input shaft oil seal
3. Oil pocket
4. Bearing retainer
5. Torx screw
6. Filler plug
7. Air breather tube
8. Welch plug
9. O-ring10. Case cover
11. Back-up lamp switch
12. Differential oil seal
13. Drain plug
14. Transmission case
15. Oil gutter
16. Reverse idler shaft
17. Oil channel
18. Striking rod oil seal19. Boot
20. Differential oil seal
21. O-ring
22. Speedometer pinion assembly
23. Magnet
24. Earth term
25. Welch plug
26. Welch plug
27. PNP switch
OVERHAULRS5F30A
Case Components
MT-30

NJMT0054
Case ComponentsNJMT0054S02
SMT942D
1. Clutch housing
2. Dust seal
3. Oil pocket
4. Check plug
5. Input shaft oil seal
6. Oil channel
7. Mainshaft front bearing
8. Bearing retainer
9. Bush
10. Reverse idler gear front thrust
washer
11. Reverse idler gear
12. Reverse idler gear bearing
13. Reverse idler gear rear thrust
washer14. O-ring
15. Reverse idler gear shaft
16. Snap ring
17. Reverse switch
18. Filler plug
19. Side cover gasket
20. Side cover
21. Welch plug
22. Mainshaft bearing snap ring
23. Mainshaft rear bearing adjusting
shim
24. O-ring
25. Rear cover26. Differential oil seal
27. Drain plug
28. PNP switch
29. Transmission case
30. Oil gutter
31. Welch plug
32. Magnet
33. Boot
34. Striking rod oil seal
35. Welch plug
36. Differential oil seal
37. O-ring
38. Speedometer pinion
OVERHAULRS5F70A
Case Components
MT-54

Shift Control Components=NJMT0054S04
SMT642DB
1. Clutch housing
2. 3rd & 4th bracket
3. 3rd & 4th shift fork
4. Retaining pin
5. Check ball
6. Check pin
7. Check spring
8. Check plug
9. Stopper ring
10. 3rd & 4th fork rod
11. Selector shaft pin
12. Selector
13. 5th & reverse bracket
14. Reverse switch bracket
15. Retaining pin
16. 5th & reverse shift fork17. Interlock plunger
18. Check ball
19. Interlock pin
20. Stopper ring
21. 5th & reverse fork rod
22. Striking lever
23. Retaining pin
24. 1st & 2nd bracket
25. 1st & 2nd shift fork
26. Check ball
27. 1st & 2nd fork rod
28. Transaxle case
29. Check ball
30. Check spring
31. Check plug32. Select check leaf spring
33. Return spring
34. Steel ball
35. Reverse gate
36. Return bearing
37. Selector arm
38. Bush
39. Welch plug
40. Selector shaft
41. Striking yoke
42. Retaining pin
43. Striking rod
44. Dust boot
45. Striking rod oil seal
46. Welch plug
OVERHAULRS5F70A
Shift Control Components
MT-56

SMT727D
6. Install new oil channel (mainshaft).
CAUTION:
Pay attention to installation direction of oil channel.
SMT728DA
7. Align the notches on mainshaft front bearing and transaxle
case. Then, install mainshaft front bearing.
SMT729D
8. Install mainshaft bearing retainer, and tighten bolts with speci-
fied torque.
SMT667DB
9. Attach boot, striking rod, and striking lever to clutch housing.
And install retaining pin for selector lever.
CAUTION:
+Before installing striking rod, wrap the end with a vinyl
tape or the like to prevent oil seal from being damaged.
+Do not reuse retaining pin.
SMT730D
10. Hammer the welch plug (striking lever side) with a general-
purpose drift [OD: 12 mm (0.47 in)].
CAUTION:
Do not reuse welch plug.
ASSEMBLYRS5F70A
Clutch Housing (Cont'd)
MT-83

NJMT0009
Case ComponentsNJMT0009S02
SMT943D
1. Speedometer pinion
2. Differential oil seal
3. Drain plug
4. Boot
5. Striking rod oil seal
6. Magnet
7. Clutch housing8. Input shaft oil seal
9. Oil channel (Mainshaft)
10. Oil pocket
11. Oil gutter
12. Oil channel (Input shaft)
13. Transmission case14. Filler plug
15. O-ring
16. Movable plate assembly
17. PNP switch
18. Breather hose
19. Breather pipe
OVERHAULRS5F50A
Case Components
MT-92

STEERING SYSTEM
SECTION
ST
CONTENTS
PRECAUTIONS...............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............2
Precautions for Steering System .................................2
PREPARATION...............................................................3
Special Service Tools ..................................................3
Commercial Service Tool .............................................4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................5
NVH Troubleshooting Chart.........................................5
ON-VEHICLE SERVICE..................................................6
Checking Steering Wheel Play ....................................6
Checking Neutral Position on Steering Wheel ............6
PRE-CHECKING........................................................6
CHECKING...............................................................6
Front Wheel Turning Angle ..........................................6
Checking Gear Housing Movement ............................6
Checking and Adjusting Drive Belts ............................7
Checking Steering Gear and Linkage .........................7
STEERING GEAR......................................................7
STEERING LINKAGE.................................................7
Checking Fluid Level ...................................................7
Checking Fluid Leakage ..............................................7
Bleeding Hydraulic System..........................................8
Checking Steering Wheel Turning Force ....................8
Checking Hydraulic System.........................................9
STEERING WHEEL AND STEERING COLUMN......... 11
Components............................................................... 11
Removal and Installation ........................................... 11
STEERING WHEEL................................................. 11
STEERING COLUMN...............................................12
Disassembly and Assembly .......................................14
Inspection...................................................................15
TILT MECHANISM...................................................15
POWER STEERING GEAR AND LINKAGE................16
Components...............................................................16
Removal and Installation ...........................................17
Disassembly...............................................................18
Inspection...................................................................19
BOOT.....................................................................19
RACK.....................................................................19
GEAR SUB-ASSEMBLY...........................................19
GEAR HOUSING CYLINDER....................................19
TIE-ROD OUTER AND INNER SOCKETS..................20
Assembly ...................................................................20
Adjustment .................................................................23
POWER STEERING OIL PUMP (QG ENGINE)...........25
Components...............................................................25
Pre-disassembly Inspection .......................................25
Disassembly...............................................................26
Inspection...................................................................27
Assembly ...................................................................27
POWER STEERING OIL PUMP (YD ENGINE)............29
Components...............................................................29
Pre-disassembly Inspection .......................................29
Removal and Installation ...........................................30
Disassembly...............................................................30
Inspection...................................................................31
Assembly ...................................................................32
SERVICE DATA AND SPECIFICATIONS (SDS).........33
General Specifications ...............................................33
Steering Wheel ..........................................................33
Steering Column ........................................................33
Steering Gear and Linkage .......................................34
Power Steering ..........................................................35

Checking and Adjusting Drive BeltsNJST0011Refer to EM-16, ªChecking Drive Beltsº.
SMA851B
Checking Steering Gear and LinkageNJST0037STEERING GEARNJST0037S01+Check gear housing and boots for looseness, damage or
grease leakage.
+Check connection with steering column for looseness.
STEERING LINKAGENJST0037S02+Check ball joint, dust cover and other component parts for
looseness, wear, damage or grease leakage.
YST003
Checking Fluid LevelNJST0012Check fluid level, referring to the scale on reservoir tank.
Use ªHOTº range for fluid temperatures of 50 to 80ÉC (122 to
176ÉF).
Use ªCOLDº range for fluid temperatures of 0 to 30ÉC (32 to 86ÉF).
CAUTION:
+Do not overfill.
+Recommended fluid is DEXRON
TMIII or equivalent. Refer
to MA-16, ªFluids and Lubricantsº.
YST006
YST007
Checking Fluid LeakageNJST0013Check the lines for improper attachment and for leaks, cracks,
damage, loose connections, chafing and deterioration.
1. Run engine between idle speed and 1,000 rpm.
Make sure temperature of fluid in oil tank rises to 60 to 80ÉC
(140 to 176ÉF).
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each ªlockº position for five seconds
and carefully check for fluid leakage.
CAUTION:
Do not hold the steering wheel in a locked position for more
than 15 seconds.
4. If fluid leakage at connectors is noticed, loosen flare nut and
then retighten.
Do not overtighten connector as this can damage O-ring,
washer and connector.
5. If fluid leakage from power steering pump is noticed, check
power steering pump. Refer to ST-25.
6. Check rack boots for accumulation of power steering fluid.
ON-VEHICLE SERVICE
Checking and Adjusting Drive Belts
ST-7