SEF174Y
PROCEDURE FOR MALFUNCTION A=NJEC0344S01With CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Verify that ªCOOLAN TEMP/Sº is less than 50ÉC (122ÉF).
If the engine coolant temperature is above the range, cool
the engine down.
4) Start engine and let it idle for at least 5 seconds.
5) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-351.
With GST
Follow the procedure ªWith CONSULT-IIº above.
SEF200Y
PROCEDURE FOR MALFUNCTION BNJEC0344S02CAUTION:
Always drive vehicle at a safe speed.
TESTING CONDITION:
Always perform the test at a temperature above þ10ÉC (14ÉF).
With CONSULT-II
1) Start engine and warm it up to above 80ÉC (176ÉF).
2) Select ªEGR VOL CONT/Vº in ªACTIVE TESTº mode with
CONSULT.
3) Hold engine speed at 1,500 rpm.
4) Touch ªQuº and set the EGR volume control valve opening to
50 step and check EGR TEMP SEN.
EGR TEMP SEN should decrease to less than 1.0V.
If the check result is NG, go to ªDIAGNOSTIC PROCEDUREº,
EC-351.
If the check result is OK, go to the following step.
SEF201Y
5) Turn ignition switch ªOFFº and wait at least 9 seconds.
6) Start engine and maintain the following conditions for at least
5 consecutive seconds.
ENG SPEED Above 2,400 rpm
VHCL SPEED SE Above 90 km/h (56 MPH) or more
B/FUEL SCHDL 4.0 - 4.8 msec
Selector lever Suitable position
7) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-351.
DTC P1401 EGR TEMPERATURE SENSOR (WHERE FITTED)QG
DTC Confirmation Procedure (Cont'd)
EC-348
SEF552W
COMPONENT DESCRIPTIONNJEC0349S02EGR Volume Control ValveNJEC0349S0201The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the
ECM. Two windings are turned ON and OFF in sequence. Each
time an ON pulse is issued, the valve opens or closes, changing
the flow rate. When no change in the flow rate is needed, the ECM
does not issue the pulse signal. A certain voltage signal is issued
so that the valve remains at that particular opening.
CONSULT-II Reference Value in Data Monitor
Mode
NJEC0539Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
EGR TEMP SEN+Engine: After warming up Less than 4.5V
EGR VOL CON/V+Engine: After warming up
+Air conditioner switch: ªOFFº
+Shift lever: ªNº
+No-loadIdle 0 step
Revving engine up to 3,000 rpm
quickly10 - 55 step
ECM Terminals and Reference ValueNJEC0540Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
NAL NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
8
9
17
18SB
W/B
R/Y
BR/REGR volume control valve[Engine is running.]
+Warm-up condition
+Idle speed0 - 14V
58 B Sensor's ground[Engine is running.]
+Warm-up condition
+Idle speed0V
72 P/B EGR temperature sensor[Engine is running.]
+Warm-up condition
+Idle speedLess than 4.5V
[Engine is running.]
+Warm-up condition
+EGR system is operating.0 - 1.0V
SEF073P
On Board Diagnosis LogicNJEC0350If EGR temperature sensor detects EGR flow under the condition
that does not call for EGR, a high-flow malfunction is diagnosed.
NOTE:
Diagnosis for this DTC will occur when engine coolant temperature
is below 50 to 60ÉC (122 to 140ÉF). Therefore, it will be better to
turn ignition switch ªONº (start engine) at the engine coolant tem-
perature below 30ÉC (86ÉF) when starting DTC confirmation pro-
cedure.
DTC P1402 EGR FUNCTION (OPEN) (WHERE FITTED)QG
Description (Cont'd)
EC-354
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1402
1402+EGR flow is detected under conditions that do not call for
EGR.+Harness or connectors
(The valve circuit is open or shorted.)
+EGR volume control valve leaking or stuck open
+EGR temperature sensor
SEF202Y
SEF851Y
SEF852Y
SEF236Y
DTC Confirmation ProcedureNJEC0351NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
TESTING CONDITION:
+Always perform at a temperature above þ10ÉC (14ÉF).
+Engine coolant temperature and EGR temperature must
be verified in ªDATA MONITORº mode with CONSULT-II
before starting DTC WORK SUPPORT test. If it is out of
range below, the test cannot be conducted.
COOLAN TEMP/S: þ10 to 40ÉC (14 to 104ÉF)*
EGR TEMP SEN: Less than 4.8V
If the values are out of the ranges indicated above, park
the vehicle in a cool place and allow the engine tempera-
ture to stabilize. Do not attempt to reduce the engine cool-
ant or EGR temperature with a fan or means other than
ambient air. Doing so may produce an inaccurate diagnos-
tic result.
*: Although CONSULT-II screen displays ªþ10 to 40ÉC (14 to
104ÉF)º as a range of engine coolant temperature, ignore it.
With CONSULT-II
1) Turn ignition switch ªOFFº and wait at least 9 seconds, then
turn ignition switch ªONº.
2) Select ªEGR SYSTEM P1402º of ªEGR SYSTEMº in ªDTC
WORK SUPPORTº mode with CONSULT-II.
3) Touch ªSTARTº. Follow instruction of CONSULT-II.
4) Start engine and let it idle until ªTESTINGº on CONSULT-II
screen is turned to ªCOMPLETEDº. (It will take 45 seconds or
more.)
If ªTESTINGº is not displayed after 5 minutes, turn ignition
ªOFFº and cool the engine coolant temperature to the
range of þ10 to 40ÉC (14 to 104ÉF). Retry from step 1.
5) Make sure that ªOKº is displayed after touching ªSELF-DIAG
RESULTSº. If ªNGº is displayed, refer to ªDiagnostic
Procedureº, EC-358.
DTC P1402 EGR FUNCTION (OPEN) (WHERE FITTED)QG
On Board Diagnosis Logic (Cont'd)
EC-355
SEF552W
COMPONENT DESCRIPTIONNJEC1746S02EGR Volume Control ValveNJEC1746S0201The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the
ECM. Two windings are turned ON and OFF in sequence. Each
time an ON pulse is issued, the valve opens or closes, changing
the flow rate. When no change in the flow rate is needed, the ECM
does not issue the pulse signal. A certain voltage signal is issued
so that the valve remains at that particular opening.
SEF599K
EGR Temperature SensorNJEC1746S0202The EGR temperature sensor detects temperature changes in the
EGR passageway. When the EGR volume control valve opens, hot
exhaust gases flow, and the temperature in the passageway
changes. The EGR temperature sensor is a thermistor that modi-
fies a voltage signal sent from the ECM. This modified signal then
returns to the ECM as an input signal. As the temperature
increases, EGR temperature sensor resistance decreases. This
sensor is not used to control the engine system.
SEF068X
EGR temperature
ÉC (ÉF)Voltage*
VResistance
MW
0 (32) 4.56 0.62 - 1.05
50 (122) 2.25 0.065 - 0.094
100 (212) 0.59 0.011 - 0.015
*: These data are reference values and are measured between ECM terminal 72
(EGR temperature sensor) and ground.
When EGR system is operating.
Voltage: 0 - 1.5V
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than ECM terminals, such as
the ground.
CONSULT-II Reference Value in Data Monitor
Mode
NJEC1747Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
EGR TEMP SEN+Engine: After warming up Less than 4.5V
EGR VOL CON/V+Engine: After warming up
+Air conditioner switch: ªOFFº
+Shift lever: ªNº
+No-loadIdle 0 step
Revving engine up to 3,000 rpm
quickly10 - 55 step
EGR VOLUME CONTROL SYSTEM (WHERE FITTED)QG
Description (Cont'd)
EC-401
ECM Terminals and Reference ValueNJEC1748Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
NAL NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
8
9
17
18SB
W/B
R/Y
BR/REGR volume control valve[Engine is running]
+Idle speed0 - 14V
58 B Sensor's ground[Engine is running]
+Warm-up condition
+Idle speed0V
72 P/B EGR temperature sensor[Engine is running]
+Warm-up condition
+Idle speedLess than 4.5V
[Engine is running]
+Warm-up condition
+EGR system is operating.0-1V
EGR VOLUME CONTROL SYSTEM (WHERE FITTED)QG
ECM Terminals and Reference Value
EC-402
DescriptionNJEC1752SYSTEM DESCRIPTIONNJEC1752S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed
EVAP can-
ister purge
controlEVAP canister purge volume
control solenoid valve Camshaft position sensor (PHASE) Engine speed and cylinder number
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage
Ignition switch Start signal
Closed throttle position switch (If so
equipped)Closed throttle position
Throttle position sensor Throttle position
Heated oxygen sensor 1 (front)Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Vehicle speed sensor Vehicle speed
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
COMPONENT DESCRIPTIONNJEC1752S02The EVAP canister purge volume control solenoid valve uses a
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve.
CONSULT-II Reference Value in Data Monitor
Mode
NJEC1753
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V+Engine: After warming up
+No-loadIdle 0%
Revving engine Ð
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVEQG
Description
EC-411
ECM Terminals and Reference Value=NJEC1754Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
14 GY/LEVAP canister purge vol-
ume control solenoid valve[Engine is running]
+Warm-up condition
+Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Warm-up condition
+2,000 rpm5 - 12V
SEF975W
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVEQG
ECM Terminals and Reference Value
EC-412
Diagnostic ProcedureNJEC1756
1 INSPECTION START
Do you have CONSULT-II?
YesorNo
Ye s©GO TO 2.
No©GO TO 3.
2 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE CONTROL FUNCTION
With CONSULT-II
1. Turn ignition switch ªOFFº.
2. Disconnect the EVAP purge hose connected to the EVAP canister purge volume control solenoid valve at the EVAP
canister.
3. Turn ignition switch ªONº and select ªPURG VOL CONT/Vº in ªACTIVE TESTº mode with CONSULT-II.
4. Start engine and let it idle.
5. Change the valve opening percentage touching ªQuº and ªQdº and check for vacuum existence under the following
conditions.
SEC582C
OK or NG
OK©GO TO 4.
NG©GO TO 5.
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVEQG
Diagnostic Procedure
EC-414