Page 957 of 1007
SECURITY
86-4-10 REPAIRS
Receiver - alarm system
$% 86.77.31
Remove
1.Remove instrument cowl.
+ INSTRUMENTS, REPAIRS, Cowl -
instrument - up to 04MY.
Up to 04MY illustrated.
2.Remove 4 screws and remove instrument
panel upper cover.
3.Disconnect multiplug and remove alarm
receiver from instrument pack.
Refit
1.Fit alarm receiver and connect multiplug.
2.Fit instrument panel upper cover and secure
with screws.
3.Fit instrument cowl.
+ INSTRUMENTS, REPAIRS, Cowl -
instrument - up to 04MY.
Coil - passive immobilisation - alarm
system
$% 86.77.35
Remove
1.Remove steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
column.
2.Release passive coil from steering lock.
3.Collect illumination ring.
4.Disconnect multiplug and remove passive coil.
Refit
1.Fit illumination ring.
2.Fit passive coil and connect multiplug.
3.Fit steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
column.
Page 958 of 1007
WINDOWS
REPAIRS 86-5-1
WINDOWS REPAIRS
Motor & control unit - front door - 3 door
$% 86.25.01
Remove
1.Remove upper plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - upper - 3 door.
2.Remove lower plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - lower - 3 door.
3.Remove 4 Torx screws securing door stiffener,
release bowden cable from clip and remove
door stiffener.
4.Disconnect multiplug from door glass motor.
5.Loosen 2 screws clamping control unit to glass
and release glass from clamps.
6.Remove 5 screws securing control unit to door.
7.Manoeuvre motor and control unit out from
door aperture.Refit
1.Position motor and control unit in door aperture
and locate to glass.
CAUTION: It is very important when fitting
the control unit that the cable with the anti-
rattle sleeve is next to the trim casing and
the motor cable next to the glass.
2.Secure control unit to door with screws.
3.Tighten clamps securing control unit to glass, to
9 Nm (7 lbf.ft).
4.Connect multiplug to door glass motor.
5.Position door stiffener, fit and tighten Torx
screws to 9 Nm (7 lbf.ft).
6.Secure cable in door stiffener clip.
7.Fit lower plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - lower - 3 door.
8.Fit upper plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - lower - 3 door.
Page 959 of 1007
WINDOWS
86-5-2 REPAIRS
Motor & control unit - front door - 5 door
$% 86.25.01
Remove
1.Remove front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Disconnect multiplug from door glass motor.
3.Loosen 2 screws clamping control unit to glass.
4.Release cable from door clip.
5.Remove 5 screws securing control unit to door.
6.Release cable from door clip and manoeuvre
motor and control unit out from door aperture.
Refit
1.Position motor and control unit in door aperture
and locate to glass.
CAUTION: It is very important when fitting
the control unit that the cable with the anti-
rattle sleeve is next to the trim casing and
the motor cable next to the glass.
2.Fit and tighten screws securing control unit to
door.
3.Secure cable in door clip.
4.Tighten clamps securing control unit to glass, to
9 Nm (7 lbf.ft).
5.Connect multiplug to door glass motor.
6.Fit front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
Switch - master window - 5 door - from
04MY
$% 86.25.08
The procedure to remove the window lift and door
panic lock switches is similar to the one shown
below.
Remove
1.Carefully release window lift switch pack from
door trim casing.
2.Disconnect 3 multiplugs from window lift switch
pack and remove switch pack.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Carefully release and remove window lift switch
pack from bezel.
Refit
1.Fit window lift switch pack to bezel.
2.Position switch pack, connect multiplugs and
secure switch pack to trim casing.
M76 4698
Page 961 of 1007
WINDOWS
86-5-4 REPAIRS
Microswitch - hardtop sensing - 3 door
$% 86.25.46
Remove
1.Remove hard-back or soft-back.
+ HOOD, REPAIRS, Frame & hood
cover - assembly - remove for access & refit.
2.Remove RH rear quarter upper trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 3 door.
3.Remove 2 bolts securing soft-back support
bracket.
4.Disconnect micro-switch multiplug and release
from retainer.5.Remove peg securing micro-switch, and
remove micro-switch.
6.Collect micro-switch seal.
Refit
1.Locate micro-switch seal, position micro-switch
and secure with peg.
2.Connect multiplug and secure to retainer.
3.Position soft-back support bracket, fit bolts and
tighten to 25 Nm (18 lbf.ft).
4.Fit RH rear quarter upper trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 3 door.
5.Fit hard-back or soft-back.
+ HOOD, REPAIRS, Frame & hood
cover - assembly - remove for access & refit.
Page 963 of 1007
WINDOWS
86-5-6 REPAIRS
Switch - backlight heater
$% 86.65.36
Remove
1.Remove radio.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
2.Remove selector knobs from heater controls.
3.Remove 2 screws securing heater control
finisher to heater controls and remove finisher.
4.Release heated rear screen switch from heater
controls.
5.Disconnect multiplug from heated rear screen
switch and remove switch.Refit
1.Position heated rear screen switch and connect
multiplug.
2.Fit switch to heater control panel.
3.Fit heater control finisher to heater controls and
secure with screws.
4.Fit heater control knobs.
5.Fit radio.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
Page 964 of 1007
IN CAR ENTERTAINMENT
REPAIRS 86-6-1
IN CAR ENTERTA INMENT REPAIRS
Radio - up to 04MY
$% 86.50.03
Remove
1. Mid and high line only: Using tool SMD 4091
release radio from centre console.
2.Disconnect multiplugs and aerial from radio
and remove radio.3. Low line only: Using 2.5mm Allen key, loosen
bolts securing radio and release radio from
centre console.
Refit
1.Position radio to facia aperture and connect
multiplugs and aerial.
2.Fit radio to centre console.
3. Low line only: Tighten Allen bolts.
4.Enter security code and check radio cassette
player for correct operation.
M86 6006
SMD 4091
1
23
4
5
6FM
i
M
MODE
M86 6007
Page 965 of 1007
IN CAR ENTERTAINMENT
86-6-2 REPAIRS
Radio/CD - from 04MY
$% 86.50.03
Remove
1.Remove centre console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console assembly - front - from
04MY.
2.Remove 4 screws securing the Radio/CD
module to fascia.
3.Release Radio/CD module from fascia,
disconnect multiplug and antenna.
4.Remove the Radio/CD module.Refit
1.Position Radio/CD module to fascia, connect
multiplug and antenna.
2.Align rear of Radio/CD module to guide rail and
fit to fascia.
3.Secure Radio/CD module with screws.
4.Fit centre console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console assembly - front - from
04MY.M86 6115
M86 6171
M86 6116
Page 966 of 1007
IN CAR ENTERTAINMENT
REPAIRS 86-6-3
Speaker - rear - 3 door
$% 86.50.12
Remove
1.Remove body rear side casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
2.Remove 4 screws securing speaker to body.
3.Disconnect multiplug from speaker and remove
speaker.
Refit
1.Position speaker to door and connect multiplug.
2.Fit speaker to body and secure with screws.
3.Fit body rear side casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
Speaker - rear - 5 door
$% 86.50.12
Remove
1.Remove rear door trim casing.
+ DOORS, REPAIRS, Trim casing -
rear door - up to 04MY.
2.Remove 4 screws securing speaker to door.
3.Disconnect multiplug from speaker and remove
speaker.
Refit
1.Position speaker to door and connect multiplug.
2.Fit screws securing speaker to door.
3.Fit rear door trim casing.
+ DOORS, REPAIRS, Trim casing -
rear door - up to 04MY.
