Page 949 of 1007

SECURITY
86-4-2 REPAIRS
Switch/push - horn
$% 86.30.01
Remove
1.Remove airbag module from steering wheel.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
2.Release horn switch multiplugs and leads from
steering wheel base.
3.Disconnect multiplug from rotary coupler.
4.Using a broad round edged tool, carefully prise
horn switch from steering wheel.
5.Noting fitted position disconnect 2 Lucars and
remove horn switch.
Refit
1.Position horn switch and connect Lucars.
2.Carefully fit horn switch to steering wheel.
3.Connect multiplug to rotary coupler.
4.Secure leads and multiplug to base of steering
wheel.
5.Fit airbag to steering wheel.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
Horn
$% 86.30.10
Remove
1.Remove bolt securing horn to body.
2.Disconnect multiplug from horn and remove
horn.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Remove nut securing bracket to horn and
remove bracket.
Refit
1.Fit bracket to horn and secure with nut.
2.Connect multiplug to horn.
3.Fit horn to body and secure with bolt.
Page 950 of 1007
SECURITY
REPAIRS 86-4-3
Immobilisation - electronic control unit
(ECU) -
$% 86.77.07
Remove
1.Disconnect battery earth lead.
2.Remove fascia.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
3.Remove 2 plastic nuts securing immobilisation
ECU and disconnect multiplug. Remove
immobilisation ECU.
Refit
1.Connect multiplug to immobilisation ECU.
2.Position ECU, fit and tighten 2 plastic nuts.
3.Fit fascia.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
4.Connect battery earth lead.
5.Initiate using TestBook/T4.
Sensor - volumetric - alarm system - 3
door
$% 86.77.29
Remove
1.Remove roof lamp lens.
2.Remove 2 screws, release roof lamp and
disconnect multiplug.
3.Release headlining rear finisher from roof panel
and remove finisher.
M86 5633
Page 951 of 1007
SECURITY
86-4-4 REPAIRS
4.Release door aperture seals to release
headlining.
5.Release 3 studs securing rear edge of
headlining to roof panel.
6.Remove 4 screws securing headlining to 'B'
posts.
7.Release 2 studs securing sides of headlining to
body.
8.Lower front edge of headlining.
9.Release sun roof seal.
10.Remove 2 screws from volumetric sensor.
11.Disconnect multiplug from volumetric sensor
and remove.Refit
1.Position volumetric sensor and connect
multiplug.
2.Fit sensor and secure with screws.
3.Fit headlining to 'B' posts and secure with
screws.
4.Secure headlining behind rear vent rubbers.
5.Fit headlining rear finisher.
6.Fit door aperture seals.
7.Fit headlining to sun roof seal.
8.Position roof lamp and connect multiplug.
9.Fit roof lamp and secure with screws.
10.Fit lens to roof lamp.
Page 952 of 1007
SECURITY
REPAIRS 86-4-5
Module (ECU) - volumetric - alarm
system - 5 door - without sunroof
$% 86.77.29
Remove
1.Remove LH rear quarter upper trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
2.Remove LH 'A' post upper finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
3.Release front and rear LH door seals.
4.Remove screw covers and screws from both
LH grab handles and remove grab handles.
5.Remove LH sun visor.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.6.Remove trim stud securing forward edge of
headlining.
7.Remove 2 trim studs securing centre of
headlining.
Page 953 of 1007
SECURITY
86-4-6 REPAIRS
8. Up to 04MY: Remove lens from front interior
lamp.
9. Up to 04MY: Remove 2 Torx screws securing
front interior lamp to body.
10. Up to 04MY: Release front interior lamp from
headlining, disconnect multiplug and remove
lamp.
11. From 04MY: Working from lamp forward edge,
release front interior lamp from headlining,
disconnect multiplug and remove lamp.12.Release LH 'B/C' post upper finisher.
13.Carefully lower headlining to gain access to
volumetric sensor.
14.Disconnect multiplug from volumetric sensor.
15.Remove 2 screws and remove sensor.
Page 954 of 1007

SECURITY
REPAIRS 86-4-7
Refit
1.Fit volumetric sensor and secure with screws.
2.Connect multiplug to sensor.
3.Raise headlining and secure with trim studs.
4. Up to 04MY: Position front interior lamp and
connect multiplug.
5. Up to 04MY: Fit Torx bolts securing interior
lamp and tighten to 6 Nm (4.4 lbf.ft).
6. Up to 04MY: Fit lens to front interior lamp.
7. From 04MY: Position front interior lamp and
connect multiplug.
8. From 04MY: Fit and secure front interior lamp
to headlining.
9.Position 'B/C' post upper finisher and secure
with clips.
10.Fit sun visor.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.
11.Fit grab handles, tighten screws and fit screw
covers.
12.Fit 'A' post upper finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
13.Fit rear quarter upper trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
14.Secure front and rear door seals.
Module (ECU) - volumetric - alarm
system - 5 door - with sunroof
$% 86.77.29
Remove
1.Release front and rear door aperture seals.
2.Remove 'A' post upper finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
3.Remove screw covers, remove 6 screws
securing front and both rear grab handles and
remove grab handles.
4.Remove grab handle blanking plugs.
Page 955 of 1007
SECURITY
86-4-8 REPAIRS
5.Release and remove sun roof finisher.
6.Remove both sun visors.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.
7.Remove trim stud securing forward edge of
headlining.8. Up to 04MY: Remove lens from front interior
lamp.
9. Up to 04MY: Remove 2 Torx screws securing
front interior lamp to body.
10. Up to 04MY: Release front interior lamp from
headlining, disconnect multiplug and remove
lamp.
11. From 04MY: Working from lamp forward edge,
release front interior lamp from headlining,
disconnect multiplug and remove lamp.
Page 956 of 1007

SECURITY
REPAIRS 86-4-9
12.Remove 2 trim studs securing centre of
headlining.
13.Release 8 clips securing both 'B/C' post upper
finishers and pull finishers clear of headlining.
14.Carefully lower headlining to gain access to
volumetric sensor.15.Disconnect multiplug from volumetric sensor.
16.Remove 2 screws securing volumetric sensor
and remove sensor.
Refit
1.Fit volumetric sensor and secure with screws.
2.Connect multiplug to sensor.
3.Secure the headlining with trim studs.
4.Position 'B/C' post upper finisher and secure
with clips.
5.Fit sun visors.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.
6.Fit 'A' post upper finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
7.Fit grab handles, tighten screws and fit screw
covers.
8.Fit grab handle blanking plugs.
9. Up to 04MY: Position front interior lamp and
connect multiplug.
10. Up to 04MY: Fit Torx bolts securing interior
lamp and tighten to 6 Nm (4.4 lbf.ft).
11. Up to 04MY: Fit lens to front interior lamp.
12. From 04MY: Position front interior lamp and
connect multiplug.
13. From 04MY: Fit and secure front interior lamp
to headlining.
14.Position and secure sun roof finisher.
15.Secure front and rear door seals.