Page 937 of 1007
LIGHTING
86-2-6 REPAIRS
Lamp assembly - number plate
$% 86.40.86
Remove
1.Remove 2 screws securing lamp to tail door
handle.
2.Disconnect 2 Lucars from number plate lamp.
Refit
1.Position number plate lamp and connect
Lucars.
2.Fit number plate lamp and secure with screws.
Lamp assembly - fog/driving - from 04MY
$% 86.40.96
Remove
1.Release and remove fog/driving lamp finisher
from bumper.
2.Remove 3 screws securing fog/driving lamp to
bumper.
3.Release fog/driving lamp from bumper,
disconnect multiplug and remove lamp.
Refit
1.Position fog/driving lamp to bumper and
connect multiplug.
2.Fit fog/driving lamp to bumper and secure lamp
with screws.
3.Fit fog/driving lamp finishers to bumper.
Page 938 of 1007
LIGHTING
REPAIRS 86-2-7
Lamp assembly - rear
$% 86.41.15
Remove
1.Remove 3 Torx screws securing lamp to body.
2.Release lamp, disconnect 2 bulb holders and
remove lamp.
3.Remove lamp sealing rubber.
Refit
1.Fit sealing rubber and bulb holders to lamp.
2.Position lamp, fit and tighten Torx screws.
Lamp assembly - centre high mounted
stop (CHMSL)
$% 86.41.32
Remove
1.Remove 3 screws securing CHMSL bracket to
spare wheel carrier.
2.Release lamp bracket and disconnect
multiplug.
3.Remove lamp and bracket.
4.Remove 2 nuts and remove lamp from bracket.
Refit
1.Position lamp to bracket and tighten nuts.
2.Position lamp bracket and connect multiplug to
lamp.
3.Position lamp bracket to spare wheel carrier
and secure with screws.
Page 940 of 1007
LIGHTING
REPAIRS 86-2-9
Switch - headlamp levelling
$% 86.65.16
Remove
1.Release headlamp levelling switch from fascia
and disconnect multiplug.
Refit
1.Position switch, connect multiplug and secure
switch to fascia.
Switch - glove compartment
$% 86.65.24
Remove
1.Remove glove box.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Glove box.
2.Disconnect 2 Lucars from glove box lamp
switch.
3.Release clips and remove switch from glove
box latch.
Refit
1.Fit switch to glove box latch and connect
Lucars.
2.Fit glove box.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Glove box.
Page 941 of 1007

LIGHTING
86-2-10 REPAIRS
Switch - hazard warning
$% 86.65.50
Remove
1.Remove radio.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
2.Remove selector knobs from heater controls.
3.Remove 2 screws securing heater control
finisher to heater controls and remove finisher.
4.Release hazard warning switch from heater
controls.
5.Disconnect multiplug and remove hazard
warning switch.
Refit
1.Position hazard warning switch and connect
multiplug.
2.Fit hazard warning switch to heater controls.
3.Fit heater control finisher to heater controls and
secure with screws.
4.Fit heater control knobs.
5.Fit radio.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
Switch - combined direction indicator/
headlight/horn
$% 86.65.55
Remove
1.Remove steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
column.
2.Disconnect 2 multiplugs from indicator and light
switch.
3.Rotate steering wheel to access switch screws.
4.Remove 2 screws securing switch.
5.Depress retaining tag and remove switch.
Refit
1.Fit indicator and light switch and secure with
screws.
2.Connect multiplugs to switch.
3.Fit steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
column.
Page 944 of 1007

CONTROL UNITS
REPAIRS 86-3-1
CONTROL UNITS REPAIRS
Control unit - window lift
$% 86.25.39
Remove
1.Remove driver's side fuse box.
+ HARNESSES, REPAIRS, Fuse box -
passenger compartment.
2.Remove 2 nuts securing window lift control unit
and release unit from studs.
3.Disconnect multiplug from window lift control
unit and remove unit from vehicle.
Refit
1.Connect multiplug to window lift control unit.
2.Position unit and secure with 2 nuts.
3.Fit fuse box.
+ HARNESSES, REPAIRS, Fuse box -
passenger compartment.
Relay - power folding mirrors - from
02MY
$% 86.55.13
CAUTION: If the power fold mirrors are operated
consecutively more than three times, then they
will cease to function for a period of one minute.
This is to prevent damage to the power fold
mirror motors.
Remove
1.Remove passenger side tread strip.
2.Release power fold mirror relay from 'A' post.
3.Remove relay from harness block connector.
Refit
1.Fit relay to harness block connector.
2.Fit relay to securing clip.
3.Fit tread strip.
Page 945 of 1007
CONTROL UNITS
86-3-2 REPAIRS
Central Control Unit (CCU)
$% 86.55.75
Remove
1.Disconnect battery earth lead.
2.Open drivers glove box lid and remove fuse box
cover.
3.Remove bolt securing fuse box mounting plate
to steering column bracket.
4.Remove 2 bolts securing mounting plate to
body.
5.Remove 2 bolts securing fuse box to mounting
plate.
6.Disconnect 3 multiplugs from CCU in rear of
fuse box.
Page 946 of 1007

CONTROL UNITS
REPAIRS 86-3-3
7.Manoeuvre fuse box to gain access to CCU.
8.Release retaining clips and remove CCU.
Refit
1.Position CCU and secure in clips.
2.Align fuse box to mounting plate.
3.Connect multiplugs to CCU.
4.Fit bolts securing fuse box to mounting bracket
and tighten to 8 Nm (6 lbf.ft).
5.Position mounting plate and tighten bolts to 8
Nm (6 lbf.ft).
6.Fit fuse box cover.
7.Close glove box.
8.Connect battery earth lead.
Control Unit - power fold mirrors - up to
02MY
$% 86.54.30
CAUTION: If the power fold mirrors are operated
consecutively more than three times, then they
will cease to function for a period of one minute.
This is to prevent damage to the power fold
mirror motors.
Remove
1.Remove the front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Release the two clips securing the power fold
mirror control unit.
3.Release the control unit from its mounting and
disconnect the multiplug.
4.Remove the control unit.
Refit
1.Locate the control unit in its mounting and
ensure the clips are fully engaged.
2.Connect the multiplug to the control unit.
3.Fit the front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
M86 5689
Page 948 of 1007
SECURITY
REPAIRS 86-4-1
SECURITY REPAIRS
Solenoid/motor - taildoor
$% 86.26.02
Remove
1.Remove tail door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
tail door.
2.Remove 4 screws securing door latch.
3.Release door latch to access harness clips and
multiplugs.
4.Disconnect 2 multiplugs from door latch.5.Release 2 door harness clips from latch.
6.Remove door latch.
7.Remove screw from solenoid motor and
remove motor from latch.
Refit
1.Position solenoid motor to latch, fit and tighten
screw.
2.Position door latch, connect multiplugs and
harness clips.
3.Locate door latch in position, fit and tighten
screws.
4.Fit tail door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
tail door.