2001 LAND ROVER FREELANDER ECU

CHARGING AND STARTING
86-1-12 REPAIRS
12.Remove and discard tensioner arm seal.
13.Remove 2 bolts from timing cover, securing
ancillary drive belt tensioner.
14.Remove tensioner.
Refit
1.Clean tensioner block and mounting.
2.Position tensioner block, temporarily fit
tensioner arm to align spring block with timing
cover. Fit bolts and tighten to 25 Nm (18 lbf.ft).
Remove tensioner arm.
3.Clean seal mounting for tensioner arm on
timing cover, fit new seal.
4.Fit ancillary drive belt tensioner arm to timing
cover, turn through 180° to align with tensioner
spring housing, push fully home. Fit and tighten
nut to 10 Nm (7.5 lbf.ft).
5.Fit alternator.

+ CHARGING AND STARTING,
REPAIRS, Alternator - Td4.
6.Fit idler pulley to mounting and tighten Allen
bolt to 25 Nm (18 lbf.ft).
7.Position dipstick tube to oil filter, fit bolt and
tighten to 10 Nm (7.5 lbf.ft).
8.Fit ancillary drive belt.

+ CHARGING AND STARTING,
REPAIRS, Ancillary drive belt - Td4.
9.Fit hydramount.

+ ENGINE - Td4, REPAIRS,
Hydramount - engine - RH.
10.Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
11.Connect battery earth lead.
Battery
$% 86.15.01
Remove
1.Disconnect both battery terminals, earth lead
first.
2.Remove bolt and battery clamp.
3.Remove battery.
Refit
1.Clean battery tray.
2.Fit battery and clamp, tighten bolt to 12 Nm (9
lbf.ft).
3.Apply petroleum jelly to both terminals, fit and
tighten terminal bolts negative lead last.

CHARGING AND STARTING
REPAIRS 86-1-13
Carrier - battery
$% 86.15.11
Remove
1.Remove battery.

+ CHARGING AND STARTING,
REPAIRS, Battery.
2. Models with cruise control: Disconnect
multiplug and hose from cruise control vacuum
pump if fitted.
3.Release harness clips from battery carrier.
4.Remove 4 bolts and remove battery carrier.5. Models with cruise control: Remove cruise
control vacuum pump and mountings from
battery carrier if fitted.
Refit
1. Models with cruise control: Fit mountings
and cruise control vacuum pump to battery
carrier if fitted.
2.Fit battery carrier and tighten bolts to 10 Nm
(7.5 lbf.ft).
3.Secure harness clips to battery carrier.
4. Models with cruise control: Connect
multiplug and hose to cruise control vacuum
pump if fitted.
5.Fit battery.

+ CHARGING AND STARTING,
REPAIRS, Battery.

CHARGING AND STARTING
REPAIRS 86-1-15
Starter motor - Td4
$% 86.60.01
Remove
1.Disconnect battery earth lead.
2. Models with automatic transmission:
Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
3.Remove engine acoustic cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
4.Release terminal cover, remove nut and
disconnect 2 cables from starter motor
solenoid.
5.Remove 2 bolts and remove starter motor.Refit
1.Clean starter motor and mating face. Clean
dowel and dowel hole.
2.Fit starter motor and tighten bolts to 45 Nm (33
lbf.ft)
3.Fit cables to starter motor solenoid and tighten
nut to 13 Nm (9.5 lbf.ft). Secure terminal cover.
4.Connect Lucar to starter motor solenoid.
5.Fit engine acoustic cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
6. Models with automatic transmission: Fit
battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
7.Connect battery earth lead.
M86 5383

CHARGING AND STARTING
86-1-16 REPAIRS
Starter motor - KV6
$% 86.60.01
Remove
1.Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
2.Release starter motor solenoid terminal cover,
remove nut securing battery lead to solenoid
and disconnect battery lead.
3.Disconnect Lucar connector from starter
solenoid.
4.Remove 3 bolts securing starter motor to
gearbox noting that the LH bolt also secures
the mounting bracket for the CKP sensor
multiplug.
5.Manoeuvre and remove starter motor.Refit
1.Clean starter motor and mating face on
gearbox.
2.Position starter motor to gearbox, align CKP
sensor multiplug bracket, fit and tighten bolts to
45 Nm (33 lbf.ft).
3.Connect battery lead to solenoid terminal, fit
nut and tighten to 13 Nm (9.5 lbf.ft). Secure
terminal cover.
4.Connect Lucar connector to starter solenoid.
5.Fit battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.

CHARGING AND STARTING
REPAIRS 86-1-17
Starter motor - K1.8
$% 86.60.01
Remove
1.Disconnect battery earth lead.
2.Remove air cleaner assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Air cleaner - K1.8.
3.Disconnect Lucar connector from starter motor.
4.Remove nut and disconnect battery lead from
starter solenoid.
5.Remove lower nut and bolt securing starter
motor.
6.Remove bolt securing steady bar to engine LH
mounting.
7.Remove upper nut and bolt securing starter
motor.
8.Remove engine steady bar.
9.Remove starter motor.Refit
1.Clean starter motor and mating face.
2.Ensure gearbox closing plate is in position.
3.Fit starter motor and fit lower bolt but do not
tighten bolt at this stage.
4.Fit engine steady bar, fit bolt securing steady
bar to engine mounting but do not tighten at this
stage.
5.Fit starter motor upper bolt.
6.Tighten starter motor upper and lower nuts and
bolts to 80 Nm (59 lbf.ft).
7.Tighten bolt securing engine steady bar to LH
engine mounting to 25 Nm (18 lbf.ft).
8.Connect battery cable to starter solenoid, fit nut
and tighten to 8 Nm (6 lbf.ft).
9.Connect Lucar to solenoid.
10.Fit air cleaner assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Air cleaner - K1.8.
11.Connect battery earth lead.

LIGHTING
REPAIRS 86-2-3
REPAIRS
Headlamp assembly - up to 04MY
$% 86.40.49
Remove
1.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
2.Remove bolt and screw securing headlamp to
body.
3.Loosen nut securing headlamp to body.
4.Disconnect 2 multiplugs from headlamp and
remove headlamp.Refit
1.Position headlamp and connect multiplugs.
2.Fit and tighten bolt, screw and nut securing
headlamp.
3.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
4.Check headlamp adjustment.

+ LIGHTING, ADJUSTMENTS,
Headlamps - pair - align beam - up to 04MY.

LIGHTING
86-2-4 REPAIRS
Headlamp assembly - from 04MY
$% 86.40.49
Remove
1.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - from 04MY.
2.Remove 2 bolts securing headlamp support
bracket and remove bracket.
3.Remove 2 bolts and a nut securing headlamp
and release headlamp.
4.Disconnect multiplug from headlamp.
5.Release clip securing headlamp harness to
headlamp and remove headlamp.Refit
1.Position headlamp, connect multiplug to
headlamp and secure headlamp harness clip.
2.Fit headlamp to aperture and tighten nut and 2
bolts to 3 Nm (2.2 lbf.ft).
3.Fit headlamp support bracket and tighten bolts
to 3 Nm (2.2 lbf.ft).
4.Fit front bumper.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - from 04MY.
5.Check headlamp alignment and adjust if
necessary.

+ LIGHTING, ADJUSTMENTS,
Headlamps - pair - align beam - from 04MY.
M86 6113

LIGHTING
REPAIRS 86-2-5
Lamp assembly - flasher side repeater -
front
$% 86.40.53
Remove
1.Push lamp towards rear of vehicle to release
spring clip, and release lamp from wing.
2.Disconnect multiplug.
Refit
1.Connect multiplug to lamp and secure lamp to
wing.
Lamp assembly - tail
$% 86.40.70
Remove
1.Remove 2 Torx screws securing tail lamp to
bumper. Illustrations show up to 04MY.
2.Release lamp, disconnect multiplug and
remove lamp.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Remove multiplug and bulb holders from tail
lamp.
Refit
1.Fit multiplug and bulb holders to replacement
tail lamp.
2.Position tail lamp, connect multiplug and
secure to bumper with Torx screws.