2001 LAND ROVER FREELANDER battery

AIR CONDITIONING
REPAIRS 82-11
11.Remove 2 bolts securing A/C pipes to
condenser and release pipes from condenser.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
12.Remove and discard 'O' rings from A/C pipes.
13.Remove condenser.
14.Remove 8 screws, securing 4 mounting
brackets to condenser and move aside.
15.Remove and discard receiver drier, plug
connections.Refit
1.Fit condenser mounting brackets, fully tighten
LH screws. Leave RH screws loose until
receiver drier is fitted.
CAUTION: Ensure that bolts of the correct
length are used on refit.
2.Lubricate new 'O' rings with clean refrigerant
oil, fit one seal to each condenser pipe.
3.Position A/C pipes to condenser, fit bolts and
tighten to 8 Nm (6 lbf.ft).
4.Fit bolts securing condenser to radiator and
tighten to 8 Nm (6 lbf.ft).
5.Fit receiver drier assembly to condenser.

+ AIR CONDITIONING, REPAIRS,
Receiver drier.
6.Fit air deflectors and secure with scrivets.
7. Up to 04MY: Position armature, fit and tighten
4 nuts and bolts securing armature to body to
25 Nm (18 lbf.ft).
8. 04MY on: Position armature, fit bolts securing
armature to crash cans and tighten to 25 Nm
(18 lbf.ft).
9. KV6 models:Align PAS fluid cooler and tighten
bolts to 8 Nm (6 lbf.ft).
10.Fit bumper valance.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
11. Td4 models: Fit intercooler.

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Intercooler.
12.Recharge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
13.Connect battery earth lead.
M82 0706

AIR CONDITIONING
82-12REPAIRS
Receiver drier
$% 82.17.03
Remove
1.Disconnect battery earth lead.
2.Recover refrigerant from A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
3. Remove bumper valance.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
4. KV6 models: Remove 2 bolts securing PAS
fluid cooler to armature.
5. Up to 04MY: Remove 4 nuts and 4 bolts
securing armature to body and remove
armature.
6. 04MY on: Remove 4 bolts securing armature to
crash cans and remove armature.
7.If fitted, remove 2 scrivets securing LH air
deflector and remove air deflector.8. Td4 models: Remove intercooler.

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Intercooler.
9.Remove 4 screws from clamps securing
receiver drier to condenser.
10.Remove receiver drier from condenser.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
11.Discard dust shield and 'O' ring seals.

M76 4176

AIR CONDITIONING
REPAIRS 82-13
Refit
1.Lubricate new 'O' rings, dust shield and
condenser thread with refrigerant oil.
2.Fit 'O' rings and dust shield to receiver drier.
CAUTION: Do not remove receiver/dryer
from packaging until immediately before
installation.
3.Fit receiver drier to condenser and tighten to 12
Nm (9 lbf.ft).
4.Tighten clamps securing receiver drier to
condenser.
5.If fitted, fit air deflector and secure with scrivets.
6. Td4 models: Fit intercooler.

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Intercooler.
7. Up to 04MY: Position armature, fit and tighten
4 nuts and bolts securing armature to body to
25 Nm (18 lbf.ft).
8. 04MY on: Position armature, fit bolts securing
armature to crash cans and tighten bolts to 25
Nm (18 lbf.ft).
9. KV6 models: Align PAS fluid cooler and
tighten bolts to 8 Nm (6 lbf.ft).
10.Fit bumper valance.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
11.Recharge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
12.Connect battery earth lead.
Switch - control
$% 82.20.07
Remove
1.Remove radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
2.Remove 3 heater control knobs.
3.Remove 2 screws securing heater control
finisher to heater controls and remove finisher.
4.Disconnect multiplug from A/C control switch.
5.Remove switch from heater controls.
Refit
1.Fit A/C control switch and connect multiplug.
2.Fit heater control finisher and secure with
screws.
3.Fit heater control knobs.
4.Fit radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.

AIR CONDITIONING
82-14REPAIRS
Sensor - refrigerant pressure
$% 82.20.38
Remove
1.Disconnect battery earth lead.
2.Recover refrigerant from A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
3. Td4 & KV6 models: Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Release multiplug from refrigerant pressure
sensor.
WARNING: Under no circumstances should
refrigerant hoses be disconnected without
first discharging the system.
5.Remove refrigerant pressure sensor from A/C
pipe mounting. Use two spanners to avoid
straining A/C pipe mounting.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
6.Discard 'O' ring.Refit
1.Clean refrigerant pressure switch and
surrounding area.
2.Fit new 'O' ring to sensor and tighten to 10 Nm
(7.5 lbf.ft).
3.Fit multiplug to sensor.
4. Td4 & KV6 models: Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
5.Recharge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
6.Connect battery earth lead.

AIR CONDITIONING
REPAIRS 82-15
Valve - thermostatic expansion (TXV)
$% 82.25.01
Remove
1.Disconnect battery earth lead.
2.Recover refrigerant from A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
3.Remove bolt securing A/C pipes to TXV,
disconnect pipes and discard 'O' rings. Plug A/
C connections.
WARNING: Under no circumstances should
refrigerant hoses be disconnected without
first discharging the system.4.Remove 2 Allen screws securing TXV to
bulkhead, withdraw assembly and discard 'O'
rings.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
Refit
1.Clean mating faces and seal recesses on
evaporator, TXV and block and pipe assembly.
2.Lubricate new 'O' rings with clean refrigerant oil
and fit to TXV pipes.
3.Fit block and pipe assembly to TXV and tighten
bolts to 5 Nm (3.5 lbf.ft).
4.Recharge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
5.Connect battery earth lead.

CHARGING AND STARTING
ADJUSTMENTS 86-1-1
CHARGING AND STARTING ADJUST ME NTS
Ancillary drive belt - K1.8
$% 86.10.05
Check
1.Disconnect battery earth lead.
2.Turn steering on RH lock.
3.Remove 3 bolts and remove splash shield.
4.Rotate crankshaft a sufficient number of turns
to check condition of drive belt. Renew a drive
belt that shows signs of wear, splitting or oil
contamination.
5.Apply a force of 10 kg to drive belt at position 'X'
and measure deflection between crankshaft
pulley and alternator pulley. Deflection must be
6 - 8 mm.Adjust
1.Loosen alternator pivot nut and bolt.
2.Loosen bolt securing alternator adjustment
bracket to engine.
3.Loosen bolt securing alternator to adjustment
bracket.
4.Increase drive belt tension by rotating
alternator adjustment bolt clockwise.
5.Tighten alternator pivot and adjustment bracket
bolts to 25 Nm (18 lbf.ft).
6.Recheck drive belt tension.
7.Fit splash shield and secure with bolts.
8.Straighten steering.
9.Connect battery earth lead.

CHARGING AND STARTING
86-1-2 ADJUSTMENTS
Ancillary drive belt - K1.8 with A/C
$% 86.10.05
Check
1.Disconnect battery earth lead.
2.Turn steering on RH lock.
3.Remove 3 bolts and remove splash shield.
4.Rotate crankshaft a sufficient number of turns
to check condition of drive belt. Renew a drive
belt that shows signs of wear, splitting or oil
contamination.
5.Check belt length, belt must be renewed before
indicator reaches RH end of slot.
6.Fit splash shield and secure with bolts.
7.Straighten steering.
8.Connect battery earth lead.

CHARGING AND STARTING
REPAIRS 86-1-3
REPAIRS
Alternator - Td4
$% 86.10.02
Remove
1.Disconnect battery earth lead.
2.Drain cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
3. Models with A/C: Remove compressor drive
belt.

+ AIR CONDITIONING, REPAIRS,
Drive belt - compressor - Td4.
4.Remove 3 bolts securing coolant rail to sump
and cylinder block.
CAUTION: Care must be taken to ensure
that oil or fluid does not enter or
contaminate the alternator.
5. Models with A/C: Loosen bolt securing
compressor support bracket to sump, do not
remove.
6. Models with A/C: Remove 3 bolts securing
compressor to mounting bracket, release
support bracket and tie compressor aside.7. Models with A/C: Remove 3 bolts and bracket,
securing compressor mounting to casting on
cylinder block.
8.Disconnect alternator multiplug.
9.Remove nut securing battery cable to alternator
and remove cable.
10.Remove 3 bolts and remove alternator.
M86 5309
M86 5311