2001 LAND ROVER FREELANDER battery

CHARGING AND STARTING
86-1-4 REPAIRS
Refit
1.Clean alternator mounting points.
2.Fit alternator to mounting bracket.Tighten M10
bolt to 45 Nm (33 lbf.ft) and M8 bolts to 25 Nm
(18 lbf.ft).
CAUTION: Ensure upper bolt is fitted prior
to assembly.
3.Connect alternator multiplug.
4.Fit battery cable to alternator terminal and
tighten to 10 Nm (7.5 lbf.ft).
5. Models with A/C: Clean A/C compressor and
housing mating faces, dowels and dowel holes.
6. Models with A/C: Fit bolts and compressor
mounting to casting, tighten to 25 Nm (18 lbf.ft).
7. Models with A/C: Position A/C compressor, fit
bolts and tighten to 25 Nm (18 lbf.ft).
8. Models with A/C: Align compressor support
bracket to sump and tighten bolt to 10 Nm (7.5
lbf.ft).
9.Fit lower coolant rail to sump and tighten bolts
to 10 Nm (7.5 lbf.ft).
10.Fit compressor drive belt.

+ AIR CONDITIONING, REPAIRS,
Drive belt - compressor - Td4.
11.Refill cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
12.Connect battery earth lead.

CHARGING AND STARTING
REPAIRS 86-1-5
Alternator - KV6
$% 86.10.02
Remove
1.Disconnect battery earth lead.
2.Remove top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
3.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and release drive
belt from alternator pulley.
4.Release alternator battery lead terminal cover,
loosen terminal nut and disconnect lead from
terminal
5.Disconnect alternator multiplug.
6.Remove lower bolt and upper nut and bolt
securing alternator to front mounting plate.
7.Remove alternator.Refit
1.Position alternator to front mounting plate.
2.Fit bolt and nut and bolt securing alternator to
front mounting plate and tighten to 45 Nm (33
lbf.ft).
3.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and fit drive belt to
pulleys.
4.Connect alternator multiplug.
5.Position battery cable to alternator, tighten nut
to 10 Nm (7.5 lbf.ft) and position terminal
cover.
6.Fit top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
7.Connect battery earth lead.

CHARGING AND STARTING
86-1-6 REPAIRS
Alternator - K1.8
$% 86.10.02
Remove
1.Disconnect battery earth lead.
2.Remove exhaust manifold heat shield.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES 1.8, REPAIRS, Heat shield -
exhaust manifold - with A/C.
3.Remove bolt securing alternator mounting
bracket. Rotate bracket clear of alternator and
remove bracket.
4.Release cover from battery lead on alternator.
5.Loosen nut securing battery lead to alternator
and release lead.
6.Disconnect multiplug from alternator.
7.Remove nut and bolt from alternator lower
mounting bracket.
8.Remove alternator from mounting bracket.Refit
1.Position alternator to mounting bracket.
2.Fit lower nut and bolt securing alternator but do
not tighten at this stage.
3.Connect multiplug and position battery cable to
alternator and tighten nut.
4.Position battery lead cover.
5.Fit alternator mounting bracket, tighten bolts to
25 Nm (18 lbf.ft).
6.Fit exhaust manifold heat shield.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES 1.8, REPAIRS, Heat shield -
exhaust manifold - with A/C.
7.Connect battery earth lead.
M86 5388

CHARGING AND STARTING
REPAIRS 86-1-7
Ancillary drive belt - Td4
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove engine acoustic cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
3.Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Turn steering on RH lock.
5.Remove 3 bolts and RH splash shield.
6.Position LRT-12-163 to ancillary drive belt
tensioner, turn tensioner anti-clockwise and
release ancillary drive belt from pulleys.
7.Remove ancillary drive belt.Refit
1.Ensure pulleys are clean and damage free.
CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.
2.Use LRT-12-163 to hold belt tensioner off and
with assistance, fit ancillary belt. Ensure belt is
correctly located in pulley grooves.
3.Fit splash shield and tighten bolts to 10 Nm (7
lbf.ft).
4.Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
5.Fit engine acoustic cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
6.Connect battery earth lead.
M86 5290A
LRT-12-163

CHARGING AND STARTING
86-1-8 REPAIRS
Ancillary drive belt - K1.8 without A/C
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
3.Loosen alternator pivot nut and bolt.
4.Loosen bolt securing alternator adjustment
bracket to engine.
5.Loosen bolt securing alternator to adjustment
bracket.
6.Rotate alternator drive belt adjustment bolt anti-
clockwise to release tension from belt and
remove belt.Refit
1.Ensure pulleys are clean and damage free.
CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.
2.Fit drive belt. Ensure belt is located correctly in
pulley grooves.
3.Adjust belt tension.

+ CHARGING AND STARTING,
ADJUSTMENTS, Ancillary drive belt - K1.8.
4.Fit PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
5.Connect battery earth lead.

CHARGING AND STARTING
REPAIRS 86-1-9
Ancillary drive belt - K1.8 with A/C
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
3.Fit a 13 mm spanner to hexagon on belt
tensioner and rotate fully clockwise to release
tension on drive belt.
4.To hold tensioner in this position, use a suitable
pin, not exceeding 3 mm diameter, fitted into
hole in tensioner backplate.
5.Remove drive belt.Refit
1.Clean drive belt pulley grooves and ensure
grooves are not damaged.
CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.
2.Fit drive belt. Ensure belt is located correctly in
pulley grooves.
3.Release tension, remove retaining pin and
lower tensioner pulley onto drive belt.
4.Fit PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
5.Connect battery earth lead.

CHARGING AND STARTING
86-1-10 REPAIRS
Ancillary drive belt - KV6
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
3.Remove 4 bolts securing engine mounting
bracket to engine front plate and remove
bracket.
4.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and release drive
belt from alternator pulley.
5.Release and remove ancillary drive belt from
remaining pulleys.Refit
1.Clean pulley 'V's and tensioner pulley running
surface.
NOTE: Examine drive belt for signs of wear. A
drive belt with cracked ribs is acceptable. A
drive belt that has loose or missing parts of ribs
must be changed.
2.Fit new drive belt to crankshaft pulley.
3.Raise belt tensioner and connect drive belt to
steering pump, alternator and compressor
pulleys. Ensure drive belt is correctly located in
pulley grooves.
4.Position engine mounting front bracket to
engine front plate and tighten bolts to 45 Nm
(33 lbf.ft).
5.Fit top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
6.Connect battery earth lead.
M86 5264

CHARGING AND STARTING
REPAIRS 86-1-11
Tensioner - ancillary drive belt - Td4
$% 86.10.06
Remove
1.Disconnect battery earth lead.
2.Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
3.Remove hydramount.

+ ENGINE - Td4, REPAIRS,
Hydramount - engine - RH.
4.Remove ancillary drive belt.

+ CHARGING AND STARTING,
REPAIRS, Ancillary drive belt - Td4.
5.Remove bolt securing dipstick tube to oil filter.
6.Move dipstick tube aside for access.
7.Remove alternator.

+ CHARGING AND STARTING,
REPAIRS, Alternator - Td4.
8.Manoeuvre engine to suitable working height.9.Remove Allen bolt securing ancillary belt idler
and remove idler from vehicle.
10.Remove nut, securing ancillary drive belt
tensioner arm to rear of spring housing.
11.Rotate belt tensioner arm through 180° to clear
chassis side member and remove from timing
cover.
M86 5302
M86 5303