2001 LAND ROVER FREELANDER battery

HARNESSES
REPAIRS 86-7-1
HARNESSES REPAIRS
Fuse box - passenger compartment
$% 86.70.01
Remove
1.Disconnect battery earth lead.
2.Open glove box.
3.Remove hinge pins and lid.
4.Remove fuse box cover.
5.Remove relays from fuse box mounting plate.
6.Remove bolt securing fuse box mounting plate
to steering column bracket.
7.Remove 2 bolts securing mounting plate to
body.
8.Remove 2 bolts securing fuse box to mounting
plate.
9.Disconnect 3 multiplugs from CCU in rear of
fuse box.
10.Release fusebox and disconnect 8 multiplugs.
11.Remove fusebox.
12.Remove fuses and relays from fuse box.Refit
1.Identify and fit fuses.
2.Fit relays.
3.Fit fuse box.
4.Connect multiplugs to fusebox.
5.Connect multiplugs to CCU.
6.Fit bolts securing fuse box to mounting plate
and tighten to 8 Nm (6 lbf.ft).
7.Fit bolts securing fuse box mounting plate to
body and tighten to 8 Nm (6 lbf.ft).
8.Fit relays to mounting plate.
9.Fit fuse box cover.
10.Fit glove box lid and hinge pins.
11.Close lid.
12.Connect battery earth lead.

HARNESSES
REPAIRS 86-7-3
18.With assistance feed harness through bulk
head into vehicle.
19.Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
20.Remove 3 cable ties and release bonnet
release cable from harness.
21.Disconnect multiplug from cooling fan pack and
2 multiplugs from cooling fans.
22.Release 4 clips securing harness to cooling
fans and release harness from cooling fans.
23.Disconnect 2 multiplugs from LH headlamp and
headlamp levelling motor.
24.Disconnect multiplug from harness.25.Remove nut securing LH earth header and
release header.
26.Disconnect multiplug from front LH ABS speed
sensor.
27.Disconnect Lucar connector from starter motor.
28. Models with cruise control:Disconnect
multiplug from cruise control vacuum pump.
29.Release 5 harness retaining clips.
30.Disconnect 2 engine harness to main harness
multiplugs.
31.Release 5 Allen screws securing 'E' box cover
to 'E' box.
32.Remove 'E' box cover

HARNESSES
86-7-4 REPAIRS
33. Automatic gearbox only: Disconnect
multiplug from automatic gearbox ECU.
34.Disconnect 2 engine harness to main harness
multiplugs.
35.Disconnect 'E' box temperature sensor
multiplug.
36.Disconnect 'E' box cooling fan multiplug.
37.Remove fuse box cover.
38.Remove 2 bolts securing battery connections to
fuse box and disconnect multiplug from fuse
box.
39.Remove 3 nuts securing fuse box to brackets.40.Disconnect 6 multiplugs from the underside of
fusebox.
41.Disconnect multiplug from inertia switch.
42.Release 2 fixings securing harness to LH side
of engine bay.
43.Remove air intake plenum.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.

HARNESSES
REPAIRS 86-7-11
41.Position fuse box to body and connect
multiplugs.
42.Fit relays to fuse box bracket.
43.Connect coaxial cable.
44.Fit and connect multiplug to RH 'A' post.
45.Fit passenger compartment fuse box and
secure with bolts.
46.Position side repeater lamps, connect
multiplugs and fit to wings.
47.Secure rear edge of front wheel arch liners.
48.Fit front mud flaps and secure with screws.
49.With assistance feed harness through bulk
head into engine bay.
50.Position harness to wiper motor and connect
multiplug.
51.Fit air intake plenum.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
52.Secure harness to LH side of engine bay and
secure fixings.
53.Connect multiplug to inertia switch.
54.Connect multiplugs to underside of fuse box.
55.Fit nuts securing fuse box to brackets.
56.Fit battery connections and multiplug to fuse
box.
57.Fit fuse box cover.
58.Connect 'E' box cooling fan multiplug.
59.Connect 'E' box temperature sensor multiplug.
60.Connect engine harness multiplugs to main
harness.
61. Automatic gearbox only:Connect multiplug to
gearbox ECU.
62.Fit 'E' box cover and secure with Allen screws.
63.Connect engine harness multiplugs to main
harness.
64.Fit harness retaining clips.
65. Models with cruise control: Connect
multiplug to vacuum pump.
66.Connect Lucar connector to starter motor.
67.Connect multiplug to LH ABS speed sensor.
68.Fit LH earth header and secure with nut.
69.Connect multiplug to harness.
70.Connect multiplugs to LH headlamp and
headlamp levelling motor.
71.Secure harness to cooling fan clips.
72.Connect multiplugs to cooling fan pack and
cooling fans.
73.Position bonnet release cable to harness and
secure with cable ties.
74.Fit battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
75.With assistance feed harness through bulk
head into engine bay.
76.Fit earth header to bulk head and secure with
nut.
77.Fit front screen washer tube to harness.
78.Fit harness retaining clips.79.Fit PAS and coolant reservoir support bracket
and secure with bolt and nuts.
80.Connect multiplug to bonnet switch.
81.Connect multiplug to brake fluid low level
indicator switch.
82.Fit jack to holder in engine bay.
83.Connect multiplugs to horn, refrigerant
pressure sensor and compressor.
84.Connect multiplugs to RH headlamp and
headlamp levelling motor.
85.Connect multiplug to RH ABS speed sensor
and secure to clips.
86.Connect multiplug to ABS modulator.
87.Fit earth header to RH inner wing and secure
with nut.
88.Position harness to windscreen washer
reservoir.
89.Fit windscreen washer reservoir.

+ WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
90.Fit engine acoustic cover.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
91.Fit carpet.

INSTRUMENTS
88-2 REPAIRS
Instrument panel - up to 04MY
$% 88.20.01
Remove
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove instrument cowl.

+ INSTRUMENTS, REPAIRS, Cowl -
instrument - up to 04MY.
3.Remove 4 screws and remove instrument
panel upper cover.
4.Remove 4 screws securing instrument panel to
fascia.5.Disconnect 4 multiplugs and remove
instrument panel.
Refit
1.Position instrument panel and connect
multiplugs.
2.Fit instrument panel to fascia and secure with
screws.
3.Fit instrument panel upper cover and secure
with screws.
4.Fit instrument cowl.

+ INSTRUMENTS, REPAIRS, Cowl -
instrument - up to 04MY.
5.Connect battery leads, earth lead last.

INSTRUMENTS
88-6 REPAIRS
Sender unit - fuel tank gauge
$% 88.25.32
Remove
1.Disconnect battery earth lead.
2.Remove fuel pump assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Pump - fuel.

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Pump - integral - fuel tank - rear -
up to 03MY.
WARNING: Fuel vapour is highly flammable
and in confined spaces is also explosive
and toxic. Always have a fire extinguisher
containing foam, CO
2, gas or powder close
at hand when handling or draining fuel.
3.Disconnect 2 Lucars from top of pump unit
assembly.
4.Release sprag clip securing sender to pump
unit assembly.
5.Remove sender unit.
Refit
1.Position sender to location slots and engage
sprag clip.
CAUTION: Ensure that each of the 4
location lugs on the sender are engaged
with corresponding slots in the tank unit.
2.Connect Lucars to top of pump unit assembly.
3.Fit fuel pump assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Pump - fuel.

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Pump - integral - fuel tank - rear -
up to 03MY.
4.Connect battery earth lead.
Sender unit assembly - fuel tank - Td4
models - from 03MY
$% 88.25.37
Remove
1.Disconnect battery earth lead.
WARNING: Fuel vapour is highly flammable
and in confined spaces is also explosive
and toxic. Always have a fire extinguisher
containing foam, CO
2, gas or powder close
at hand when handling or draining fuel.
2.If fuel tank is full, using a fuel recovery
appliance, drain excess fuel from fuel filler neck
until a level below height of fuel pump is
obtained.
3.Open RH rear and tail doors.
4.Fold RH rear seat forward.
5.Remove 3 fasteners securing front and rear
carpets.
6.Pull back carpet from fuel tank sender
assembly access panel.
M88 0356

INSTRUMENTS
88-8 REPAIRS
Refit
1.Clean fuel tank sender assembly and mating
face.
2.Fit new fuel tank sender assembly seal to fuel
tank.
3.Fit fuel tank sender assembly to fuel tank.
4.Using LRT-19-009 fit and secure fuel tank
sender assembly locking ring to fuel tank.
5. Models with FBH: Connect FBH hose to fuel
tank sender assembly and secure with clip.
6.Fit and secure pressure relief, fuel feed and
return hoses to fuel tank sender assembly.
7.Remove container from beneath fuel tank.
8.Connect multiplug to fuel tank sender
assembly.
9.Fit fuel tank sender assembly access panel and
secure with screws.
10.Position carpet to floor and secure with
fasteners.
11.Reposition rear seat.
12.Close rear and tail doors.
13.Connect battery earth lead.