2001 LAND ROVER FREELANDER roof rack

CONTENTS
CONTENTS 13
Remote control - front door ............................................................................................................. 76-1-30
Remote control - rear door .............................................................................................................. 76-1-30
Operating cable - lock remote control - 5 door ............................................................................... 76-1-31
Finisher - rear screen - side - 5 door .............................................................................................. 76-1-31
Handle - exterior - rear door ........................................................................................................... 76-1-32
Handle - exterior - tail door ............................................................................................................. 76-1-33
Handle - exterior - front door ........................................................................................................... 76-1-34
Door pull - 5 door - up to 04MY ....................................................................................................... 76-1-35
EXTERIOR FITTINGS ............................................................................... 76-2-1
REPAIRS
Wing - front ..................................................................................................................................... 76-2-1
Liner - front wheel arch ................................................................................................................... 76-2-2
Liner - rear wheel arch .................................................................................................................... 76-2-3
Panel - underbelly ........................................................................................................................... 76-2-4
Mirror - exterior - electric ................................................................................................................. 76-2-4
Mud flap - front ................................................................................................................................ 76-2-5
Mud flap - rear ................................................................................................................................. 76-2-5
Bracket - spare wheel mounting ..................................................................................................... 76-2-6
Side rail - integral roof rack - 5 door ................................................................................................ 76-2-7
Bonnet............................................................................................................................................. 76-2-7
Cable/rod - bonnet lock control ....................................................................................................... 76-2-8
Bumper - assembly - front - up to 04MY ......................................................................................... 76-2-10
Bumper - assembly - front - from 04MY .......................................................................................... 76-2-11
Bumper valance - rear - up to 04MY ............................................................................................... 76-2-13
Bumper valance - rear - from 04MY ................................................................................................ 76-2-13
Finisher - sill - lower ....................................................................................................................... 76-2-16
Moulding - roof - 5 door ................................................................................................................... 76-2-17
Wheelarch extension - rear wing part ............................................................................................. 76-2-18
Body quarter vent assembly - 3 door .............................................................................................. 76-2-19

GENERAL DATA
04-35
Dimensions
* At EEC kerb weight
Overall length (inc. 195/80 spare wheel/tyre):
⇒ K1.8 4368 mm (14 ft 4 in)
⇒ KV6 4433 mm (14 ft 7 in)
⇒ Td4 4368 mm (14 ft 4 in)
Overall width (including mirrors 2.068 m (6 ft 9.4 in)
Overall height (including roof bars and cross rails)* 1.708 m (5 ft 7.2 in)
Overall height (including roof bars and cross rails)*
⇒ 3 door 1.808 m (5 ft 11.2 in)
⇒ 5 door 1.828 m (5 ft 11.9 in)
Ground clearance (minimum)*: 186 mm (7.3 in)
Wading depth (maximum) 400 mm (15.7 in)
Wheelbase 2.557 m (8 ft 4.7 in)
Maximum approach angle
*30.5°
Maximum departure angle (with towbar)
*24°
Maximum departure angle (without towbar)
*33.9°
Maximum breakover angle 24°
Track:
⇒ Front
⇒ Rear1534 mm (60.4 in)
1545 mm (60.8 in)

GENERAL DATA
04-36
Weights
†To increase stability, it is recommended that the nose weight is adjusted to the maximum limit, when loading to the
maximum trailer weight.
*If the vehicle trailer weight exceeds 1800 kg the vehicle payload must be restricted to less than the Gross Vehicle
Weight to ensure the loaded combination is within the Gross Train Weight limit.
**The Gross Towing Weight must be reduced by 300 kg (662 lb) when the following conditions exist:
climbing steep hills and mountains with air temperatures above 30
°C/ 86°F.
altitudes of 1000 metres (3280 feet) and above.
Unladen weight (full fuel tank, excluding options):
⇒ Petrol models 1410 - 1620 kg (3109 -3572 lb)
⇒ Diesel models 1540 - 1635 kg (3395 - 3605 lb)
Maximum gross vehicle weight:
⇒ Td4 engine 2080 kg (4586 lb)
⇒ K1.8 engine 2040 kg (4497 lb)
⇒ KV6 engine 2060 kg (4542 lb)
Maximum front axle load:
⇒ Td4 engine 1100 kg (2425 lb)
⇒ K1.8 engine 1050 kg (2315 lb)
⇒ KV6 engine 1080 kg (2381 lb)
Maximum rear axle load (must NOT be exceeded) 1120 kg (2470 lb)
Maximum trailer weight
*2000 kg (4410 lb)
Maximum Gross Towing Weight (GTW)
**:
⇒ Td4 engine 3880 kg (8554 lb)
⇒ K1.8 engine 3840 kg (8466 lb)
⇒ KV6 engine 3860 kg (8510 lb)
Towing hitch downward load (maximum nose weight)
†140 kg (309 lb)
Maximum roof rack load (includes weight of rack) 75 kg (165 lb)

TORQUE WRENCH SETTINGS
06-30
Body
TORQUE DESCRIPTION METRIC IMPERIAL
Doors
Door lock striker to body screws 10 Nm 7 lbf.ft
Door stiffener Torx screws 9 Nm 7 lbf.ft
Front door control unit to glass clamp bolts 9 Nm 7 lbf.ft
Front door hinge bolts 30 Nm 22 lbf.ft
Rear door glass clamp bolts 8 Nm 6 lbf.ft
Tail door exterior handle nuts 5 Nm 3.7 lbf.ft
Tail door glass clamp bolts 8 Nm 6 lbf.ft
Tail door glass regulator lock nuts 14 Nm 10 lbf.ft
Tail door hinge bolts 30 Nm 22 lbf.ft
Exterior Fittings
Bonnet hinge, bolts 9 Nm 6.5 lbf.ft
Bonnet release lever to 'A' post bolt 9 Nm 6.5 lbf.ft
Exterior mirror to door Torx screws 6 Nm 4.4 lbf.ft
Front wing bolts5 Nm 3.7 lbf.ft
Spare wheel mounting bracket:
⇒ Bolts13 Nm 10 lbf.ft
⇒ Nuts25 Nm 18 lbf.ft
Spare wheel to bracket retention nuts 45 Nm 33 lbf.ft
Splash shield bolts 10 Nm 7 lbf.ft
Underbelly panel to body bolts 45 Nm 33 lbf.ft
Underbelly panel to body rear screws 8 Nm 6 lbf.ft
3 door vehicles
Hard back catch Torx screws 10 Nm 7.5 lbf.ft
Hard back retainer Torx screws 10 Nm 7.5 lbf.ft
Soft back support bracket bolts 25 Nm 18 lbf.ft
5 door vehicles
Roof rack side rail bolts 22 Nm 16 lbf.ft
Interior Trim Components
Engine compartment fusebox bolts 8 Nm 6 lbf.ft
Passenger compartment fusebox mounting plate to body and steering column
bracket bolts8 Nm 6 lbf.ft
Passenger compartment fusebox to mounting plate bolts 8 Nm 6 lbf.ft
Seats
Front seat runner to body bolts 45 Nm 33 lbf.ft
Front seat squab frame to cushion frame Torx bolts 45 Nm 33 lbf.ft
Rear bench seat to body bolts 25 Nm 18 lbf.ft
Rear seat cushion to squab Torx bolts 28 Nm 21 lbf.ft
Rear seat catch assembly Torx bolts 32 Nm 24 lbf.ft
Rear seat squab lock Torx screws 20 Nm 15 lbf.ft
Rear seat squab to cushion Torx bolts 28 Nm 21 lbf.ft
Rear seat hinge Torx bolts 25 Nm 18 lbf.ft

EXTERIOR FITTINGS
REPAIRS 76-2-7
Side rail - integral roof rack - 5 door
$% 76.11.30
Remove
1.Remove finishers from feet of side rail.
2.Remove 4 Torx screws securing side rail to roof
panel.
3.Remove side rail and 2 gaskets.
NOTE: Do not carry out further dismantling if
component is removed for access only.
4.Remove seal from each torque bolt.
5.Remove Torx bolts from side rail.
Refit
1.Fit Torx bolts and seals to replacement side rail.
2.Fit gaskets to side rail.
3.Position side rail and tighten Torx bolts to 22
Nm (16 lbf.ft).
4.Fit finishers to feet of side rail.
Bonnet
$% 76.16.01.99
Remove
1.Support bonnet in open position.
2.Fit protection covers to wings and mark hinge
outline on bonnet if bonnet is to be refitted.
3.Disconnect windscreen washer tube at elbow
joint.
4.With assistance, remove bolts securing hinges
to bonnet and remove bonnet.
Refit
1.With assistance, position bonnet to hinges. Fit
and lightly tighten bolts.
2.Connect windscreen washer tube.
3.Close bonnet. Check that bonnet is aligned to
both front wings and that gaps are equal. If
necessary, adjust bonnet alignment and/or
gaps.
4.Finally tighten hinge bolts to 9 Nm (7 lbf.ft).

EXTERIOR FITTINGS
REPAIRS 76-2-17
Moulding - roof - 5 door
$% 76.43.68
Remove
1.Remove tail door glass side finisher.

+ DOORS, REPAIRS, Finisher - rear
screen - side - 5 door.
2.Remove roof finisher caps or roof rack side rail.

+ EXTERIOR FITTINGS, REPAIRS,
Side rail - integral roof rack - 5 door.
3.Using a suitable hooked tool in the front foot
hole of the roof finisher, slide the finishers 2
forward clips rearward from the roof channel.
4.Slide the clip rear of the foot hole forward from
the roof channel.
5.Slide the remaining 7 clips from the roof
channel.
6.Remove nut securing rear end of roof finisher
and remove finisher.
7.Remove clips from roof finisher.Refit
1.Fit clips to roof finisher.
2.Fit finisher to roof channel with forward 2 clips.
3.Slide finisher to align with screen. Feed forward
clip below screen seal.
4.Fit remaining clips to roof channel.
5.Fit nut and secure rear end of finisher.
6.Ensure full length of finisher is correctly seated
in roof channel.
7.Fit roof finisher caps or roof rack side rail.

+ EXTERIOR FITTINGS, REPAIRS,
Side rail - integral roof rack - 5 door.
8.Fit tail door glass side finisher.

+ DOORS, REPAIRS, Finisher - rear
screen - side - 5 door.

CORROSION PREVENTION AND SEALING
SEALING 77-4-17
Adhesive on roof - 5 door
Joints symmetrically opposite to those shown are also treated. Apply 3 mm diameter beads to all joints shown.
Seam Sealers
A heat cured, PVC based sealant is applied to specific joint seams during factory assembly. This material is not
suitable for service use and, during repair, should be substituted by an approved Seam Sealer.
Seams to which seam sealer is applied during factory assembly are detailed in the following Figures.
Apply seam sealers after the application of primer and before the application of surfacer and top coat. The seam
sealer must form a continuous bead, with the profile of the bead dependant on the type of seam. If seam sealer is
applied with a brush, take particular care to maintain the required coverage of the seam. Where shaping of the seam
sealer is required, use a cloth soaked with solvent such as white spirit or Shell SBP3 to achieve the required finish.
Ensure that ALL accessible repair seams are sealed following a repair. Damage to a vehicle often flexes areas of the
body remote from the impact. As a result, the seam sealer in these areas may be disturbed by subsequent
straightening and repair operations. Check all seams in the vicinity of the area undergoing repair for evidence of
cracked seam sealer, then clean out as required and apply fresh seam sealer using the following procedure:
lClean the affected seam and re-treat any exposed metal areas with a suitable etch phosphate primer.
lTreat affected area with an etch-acid primer.
lApply appropriate seam sealer as necessary.
lApply appropriate colour coat (and underbody sealer as applicable).
Where seams are inaccessible following the reassembly or fitting of components, ensure that a paste-type seam
sealer is applied to such seams. Certain seams also become inaccessible after the completion of panel repairs. In
such instances apply seam sealer and paint before final assembly.
Provided access is adequate, apply seam sealer to both sides of a repair joint. Where access is limited to one side
only (e.g. box sections), treat the affected box member with cavity wax.

IN CAR ENTERTAINMENT
86-6-4 REPAIRS
Speaker - front
$% 86.50.15
Remove
1.Remove front door trim casing.

+ DOORS, REPAIRS, Trim casing -
front door - 3 door.

+ DOORS, REPAIRS, Trim casing -
front door - 5 door - up to 04MY.
2.Remove 4 screws securing speaker to front
door.
3.Disconnect multiplug from speaker and remove
speaker.
Refit
1.Position speaker to door and connect multiplug.
2.Fit speaker to door and secure with screws.
3.Fit front door trim casing.

+ DOORS, REPAIRS, Trim casing -
front door - 3 door.

+ DOORS, REPAIRS, Trim casing -
front door - 5 door - up to 04MY.
Aerial - manual - 3 door
$% 86.50.18
Remove
1.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
2.Remove 2 screws and release volumetric
sensor mounting bracket.
3.Remove nut securing coaxial cable to aerial
base.
4.Remove aerial base from roof panel and
remove rubber seal.
Refit
1.Position rubber seal and fit aerial base to roof
panel.
2.Connect coaxial cable and secure with nut.
3.Position volumetric sensor bracket and secure
with screws.
4.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.