2001 LAND ROVER FREELANDER battery

CHARGING AND STARTING
86-1-12 REPAIRS
12.Remove and discard tensioner arm seal.
13.Remove 2 bolts from timing cover, securing
ancillary drive belt tensioner.
14.Remove tensioner.
Refit
1.Clean tensioner block and mounting.
2.Position tensioner block, temporarily fit
tensioner arm to align spring block with timing
cover. Fit bolts and tighten to 25 Nm (18 lbf.ft).
Remove tensioner arm.
3.Clean seal mounting for tensioner arm on
timing cover, fit new seal.
4.Fit ancillary drive belt tensioner arm to timing
cover, turn through 180° to align with tensioner
spring housing, push fully home. Fit and tighten
nut to 10 Nm (7.5 lbf.ft).
5.Fit alternator.

+ CHARGING AND STARTING,
REPAIRS, Alternator - Td4.
6.Fit idler pulley to mounting and tighten Allen
bolt to 25 Nm (18 lbf.ft).
7.Position dipstick tube to oil filter, fit bolt and
tighten to 10 Nm (7.5 lbf.ft).
8.Fit ancillary drive belt.

+ CHARGING AND STARTING,
REPAIRS, Ancillary drive belt - Td4.
9.Fit hydramount.

+ ENGINE - Td4, REPAIRS,
Hydramount - engine - RH.
10.Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
11.Connect battery earth lead.
Battery
$% 86.15.01
Remove
1.Disconnect both battery terminals, earth lead
first.
2.Remove bolt and battery clamp.
3.Remove battery.
Refit
1.Clean battery tray.
2.Fit battery and clamp, tighten bolt to 12 Nm (9
lbf.ft).
3.Apply petroleum jelly to both terminals, fit and
tighten terminal bolts negative lead last.

CHARGING AND STARTING
REPAIRS 86-1-13
Carrier - battery
$% 86.15.11
Remove
1.Remove battery.

+ CHARGING AND STARTING,
REPAIRS, Battery.
2. Models with cruise control: Disconnect
multiplug and hose from cruise control vacuum
pump if fitted.
3.Release harness clips from battery carrier.
4.Remove 4 bolts and remove battery carrier.5. Models with cruise control: Remove cruise
control vacuum pump and mountings from
battery carrier if fitted.
Refit
1. Models with cruise control: Fit mountings
and cruise control vacuum pump to battery
carrier if fitted.
2.Fit battery carrier and tighten bolts to 10 Nm
(7.5 lbf.ft).
3.Secure harness clips to battery carrier.
4. Models with cruise control: Connect
multiplug and hose to cruise control vacuum
pump if fitted.
5.Fit battery.

+ CHARGING AND STARTING,
REPAIRS, Battery.

CHARGING AND STARTING
REPAIRS 86-1-15
Starter motor - Td4
$% 86.60.01
Remove
1.Disconnect battery earth lead.
2. Models with automatic transmission:
Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
3.Remove engine acoustic cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
4.Release terminal cover, remove nut and
disconnect 2 cables from starter motor
solenoid.
5.Remove 2 bolts and remove starter motor.Refit
1.Clean starter motor and mating face. Clean
dowel and dowel hole.
2.Fit starter motor and tighten bolts to 45 Nm (33
lbf.ft)
3.Fit cables to starter motor solenoid and tighten
nut to 13 Nm (9.5 lbf.ft). Secure terminal cover.
4.Connect Lucar to starter motor solenoid.
5.Fit engine acoustic cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
6. Models with automatic transmission: Fit
battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
7.Connect battery earth lead.
M86 5383

CHARGING AND STARTING
86-1-16 REPAIRS
Starter motor - KV6
$% 86.60.01
Remove
1.Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
2.Release starter motor solenoid terminal cover,
remove nut securing battery lead to solenoid
and disconnect battery lead.
3.Disconnect Lucar connector from starter
solenoid.
4.Remove 3 bolts securing starter motor to
gearbox noting that the LH bolt also secures
the mounting bracket for the CKP sensor
multiplug.
5.Manoeuvre and remove starter motor.Refit
1.Clean starter motor and mating face on
gearbox.
2.Position starter motor to gearbox, align CKP
sensor multiplug bracket, fit and tighten bolts to
45 Nm (33 lbf.ft).
3.Connect battery lead to solenoid terminal, fit
nut and tighten to 13 Nm (9.5 lbf.ft). Secure
terminal cover.
4.Connect Lucar connector to starter solenoid.
5.Fit battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.

CHARGING AND STARTING
REPAIRS 86-1-17
Starter motor - K1.8
$% 86.60.01
Remove
1.Disconnect battery earth lead.
2.Remove air cleaner assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Air cleaner - K1.8.
3.Disconnect Lucar connector from starter motor.
4.Remove nut and disconnect battery lead from
starter solenoid.
5.Remove lower nut and bolt securing starter
motor.
6.Remove bolt securing steady bar to engine LH
mounting.
7.Remove upper nut and bolt securing starter
motor.
8.Remove engine steady bar.
9.Remove starter motor.Refit
1.Clean starter motor and mating face.
2.Ensure gearbox closing plate is in position.
3.Fit starter motor and fit lower bolt but do not
tighten bolt at this stage.
4.Fit engine steady bar, fit bolt securing steady
bar to engine mounting but do not tighten at this
stage.
5.Fit starter motor upper bolt.
6.Tighten starter motor upper and lower nuts and
bolts to 80 Nm (59 lbf.ft).
7.Tighten bolt securing engine steady bar to LH
engine mounting to 25 Nm (18 lbf.ft).
8.Connect battery cable to starter solenoid, fit nut
and tighten to 8 Nm (6 lbf.ft).
9.Connect Lucar to solenoid.
10.Fit air cleaner assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Air cleaner - K1.8.
11.Connect battery earth lead.

CONTROL UNITS
86-3-2 REPAIRS
Central Control Unit (CCU)
$% 86.55.75
Remove
1.Disconnect battery earth lead.
2.Open drivers glove box lid and remove fuse box
cover.
3.Remove bolt securing fuse box mounting plate
to steering column bracket.
4.Remove 2 bolts securing mounting plate to
body.
5.Remove 2 bolts securing fuse box to mounting
plate.
6.Disconnect 3 multiplugs from CCU in rear of
fuse box.

CONTROL UNITS
REPAIRS 86-3-3
7.Manoeuvre fuse box to gain access to CCU.
8.Release retaining clips and remove CCU.
Refit
1.Position CCU and secure in clips.
2.Align fuse box to mounting plate.
3.Connect multiplugs to CCU.
4.Fit bolts securing fuse box to mounting bracket
and tighten to 8 Nm (6 lbf.ft).
5.Position mounting plate and tighten bolts to 8
Nm (6 lbf.ft).
6.Fit fuse box cover.
7.Close glove box.
8.Connect battery earth lead.
Control Unit - power fold mirrors - up to
02MY
$% 86.54.30
CAUTION: If the power fold mirrors are operated
consecutively more than three times, then they
will cease to function for a period of one minute.
This is to prevent damage to the power fold
mirror motors.
Remove
1.Remove the front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Release the two clips securing the power fold
mirror control unit.
3.Release the control unit from its mounting and
disconnect the multiplug.
4.Remove the control unit.
Refit
1.Locate the control unit in its mounting and
ensure the clips are fully engaged.
2.Connect the multiplug to the control unit.
3.Fit the front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
M86 5689

SECURITY
REPAIRS 86-4-3
Immobilisation - electronic control unit
(ECU) -
$% 86.77.07
Remove
1.Disconnect battery earth lead.
2.Remove fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
3.Remove 2 plastic nuts securing immobilisation
ECU and disconnect multiplug. Remove
immobilisation ECU.
Refit
1.Connect multiplug to immobilisation ECU.
2.Position ECU, fit and tighten 2 plastic nuts.
3.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
4.Connect battery earth lead.
5.Initiate using TestBook/T4.
Sensor - volumetric - alarm system - 3
door
$% 86.77.29
Remove
1.Remove roof lamp lens.
2.Remove 2 screws, release roof lamp and
disconnect multiplug.
3.Release headlining rear finisher from roof panel
and remove finisher.
M86 5633