Page 2321 of 2395

Diagnostic ProcedureNBTF0027
1 CHECK INPUT SIGNAL
WITHOUT CONSULT-II©GO TO 2.
2 CHECK INPUT SIGNAL
Without CONSULT-II
1. Turn ignition switch to ªOFFº position.
2. Disconnect ABS control unit harness connector.
3. Disconnect ABS control unit and transfer control unit harness connectors.
4. Check continuity between transfer control unit harness connector terminal 32 and ABS control unit harness connector
terminal 13.
Continuity should exist.
5. Check continuity between transfer control unit harness connector terminal 32, ABS control unit harness connector ter-
minal 13 and body ground.
No continuity should exist.
SMT793DA
OK or NG
OK©GO TO 3.
NG©Repair or replace harness or connector between ABS control unit and transfer control
unit.
3 CHECK COMMUNICATION LINE
Check communication line between ABS control unit and transfer control unit.
(Refer to BR-77, ª8. Vehicle vibrates excessively when ABS is operatingº.)
OK or NG
OK©GO TO 4.
NG©Check, repair or replace faulty parts.
ABS OPERATION SIGNAL
Diagnostic Procedure
TF-86
Page 2323 of 2395

Diagnostic ProcedureNBTF0028
1 CHECK TRANSFER CONTROL UNIT POWER SOURCE
1. Turn ignition switch to ªOFFº position and perform self-diagnosis again.
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27 and ªTrouble Diagnosis with CONSULT-IIº, TF-30.
2. Turn ignition switch to ªOFFº position.
3. Disconnect transfer control unit harness connector.
4. Check voltage between transfer control unit harness connector terminal 47 and body ground.
Voltage: Battery voltage
SMT794D
OK or NG
OK©GO TO 2.
NG©Check the following.
INo. 24 fuse (7.5A)
IHarness continuity between fuse and transfer control unit
2 PERFORM SELF-DIAGNOSIS AGAIN
After driving for a while, perform self-diagnosis again.
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27 and ªTrouble Diagnosis with CONSULT-IIº, TF-30.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit input/output signal inspection. Refer to ªTRANSFER
CONTROL UNIT INSPECTION TABLEº, ªTROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTIONº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
DATA ERASE/DISPLAY
Diagnostic Procedure
TF-88
Page 2324 of 2395
Diagnostic ProcedureNBTF0064
1 SHIFT ACTUATOR
Refer to ªActuator & Actuator Position Switchº, ªCOMPONENT INSPECTIONº, TF-115.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 CHECK POWER SOURCE
SMT825DA
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº. (Do not start engine.)
3. Check voltage between transfer control device harness connector 3 (or 4) and body ground while 4WD shift switch is
set from 4H to 4LO (or from 4LO to 4H).
Voltage: Battery voltage
OK or NG
OK©Repair or replace actuator.
NG©1. Recheck the following.
IContinuity between ignition switch and transfer HI & LOW relays
IIgnition switch and No. 3 fuse (20A)
IContinuity between transfer shift HI & LOW relays and transfer control device
2. If NG, repair or replace damaged part.
3 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 4.
WITHOUT CONSULT-II©GO TO 5.
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SHIFT ACTUATOR
Diagnostic Procedure
TF-89
Page 2329 of 2395
Diagnostic ProcedureNBTF0066
1 SHIFT ACTUATOR CIRCUIT
Refer to ªTransfer Shift Relay (High & Low)º, ªCOMPONENT INSPECTIONº and ªActuator & Actuator Position Switchº,
ªCOMPONENT INSPECTIONº, TF-114, 115.
OK or NG
OK©GO TO 2.
NG©Repair or replace transfer shift relay and actuator and actuator position switch.
2 CHECK POWER SOURCE OF TRANSFER SHIFT (HI & LOW) RELAY
SMT825DA
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº (Do not start engine).
3. Check voltage between transfer shift HI and LOW relay terminal 5 and body ground.
Voltage: Battery voltage
SMT831D
OK or NG
OK©GO TO 3.
NG©Check the following.
IContinuity between ignition switch and transfer shift HI & LOW relays
ICheck ground circuit between transfer shift HI & LOW relays and body ground.
IIgnition switch and No. 3 fuse (20A)
SHIFT ACTUATOR CIRCUIT
Diagnostic Procedure
TF-94
Page 2330 of 2395
3 CHECK POWER SOURCE OF TRANSFER CONTROL DEVICE
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº. (Do not start engine.)
3. Turn 4WD shift switch from ª4Hº to ª4LOº (or from ª4LOº to ª4Hº).
4. Check voltage between transfer control device terminal 3 (or 4) and body ground.
Voltage: Battery voltage
SMT832D
OK or NG
OK©GO TO 4.
NG©Check the following.
IHarness and connector from transfer shift HI and LOW relays to transfer control
device harness terminal
IGround circuit between transfer control device and body ground.
4 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 5.
WITHOUT CONSULT-II©GO TO 6.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
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IDX
SHIFT ACTUATOR CIRCUIT
Diagnostic Procedure (Cont'd)
TF-95
Page 2333 of 2395
Symptom 1. 4WD Shift Indicator Lamp Does
Not Turn ON
NBTF0029SYMPTOM: Although ignition switch is turned ªONº, all the
4WD shift indicator lamps do not turn ON for 1 second.
1 CHECK TRANSFER CONTROL UNIT POWER SOURCE
SMT958D
SMT860D
1. Turn ignition switch to ªOFFº position and disconnect transfer control unit harness connector.
2. Turn ignition switch to ªONº position. (Do not start engine.)
3. Check voltage between transfer control unit harness connector terminals 16, 22 and body ground.
Voltage: Battery voltage
SMT796D
OK or NG
OK©GO TO 2.
NG©Check the following.
IContinuity between ignition switch and transfer control unit
IIgnition switch and No. 18 fuse (10A)
TROUBLE DIAGNOSES FOR SYMPTOMS
Symptom 1. 4WD Shift Indicator Lamp Does Not Turn ON
TF-98
Page 2334 of 2395
2 CHECK TRANSFER CONTROL UNIT GROUND CIRCUIT
1. Turn ignition switch to ªOFFº position.
2. Disconnect transfer control unit harness connector.
3. Measure resistance between transfer control unit harness connector terminals 6, 45 and body ground.
Resistance: 0W
SMT797D
OK or NG
OK©GO TO 3.
NG©Check continuity between transfer control unit and body ground.
3 CHECK PROCEDURES FROM THE BEGINNING AGAIN
Check again.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit input/output signal inspection. Refer to ªTRANSFER
CONTROL UNIT INSPECTION TABLEº, ªTROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTIONº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
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IDX
TROUBLE DIAGNOSES FOR SYMPTOMS
Symptom 1. 4WD Shift Indicator Lamp Does Not Turn ON (Cont'd)
TF-99
Page 2335 of 2395
Symptom 2. 4WD Warning Lamp Does Not Turn
ON
=NBTF0030SYMPTOM: Although ignition switch is turned ªONº, 4WD
warning lamp does not turn ON.
1 CHECK TRANSFER CONTROL UNIT POWER SOURCE
SMT799D
1. Turn ignition switch to ªOFFº position and disconnect transfer control unit harness connector.
2. Turn ignition switch to ªONº position.
(Do not start engine.)
3. Check voltage between transfer control unit harness connector terminals 16, 22 and body ground.
Voltage: Battery voltage
SMT800D
OK or NG
OK©GO TO 2.
NG©Check the following.
IContinuity between ignition switch and transfer control unit
IIgnition switch and No. 18 fuse (10A)
TROUBLE DIAGNOSES FOR SYMPTOMS
Symptom 2. 4WD Warning Lamp Does Not Turn ON
TF-100