5 CHECK IGNITION SPARK
1. Disconnect ignition wire from spark plug.
2. Connect a known good spark plug to the ignition wire.
3. Place end of spark plug against a suitable ground and crank engine.
4. Check for spark.
SEF575Q
OK or NG
OK©GO TO 6.
NG©Check ignition coil, power transistor and their circuits. Refer to ªDTC P1320 IGNITION
SIGNALº, EC-499
6 CHECK SPARK PLUGS
Remove the spark plugs and check for fouling, etc.
SEF156I
OK or NG
OK©GO TO 7.
NG©Repair or replace spark plug(s) with standard type one(s). For spark plug type, refer to
MA-13, ªENGINE MAINTENANCEº.
7 CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-14, ªMeasurement of Compression Pressureº.
Standard:
1,275 kPa (13.0 kg/cm
2, 185 psi)/300 rpm
Minimum:
981 kPa (10.0 kg/cm
2, 142 psi)/300 rpm
Difference between each cylinder:
98 kPa (1.0 kg/cm
2, 14 psi)/300 rpm
OK or NG
OK©GO TO 8.
NG©Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
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DTC P0300 - P0306 NO.6-1CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE
Diagnostic Procedure (Cont'd)
EC-323
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
IWhen the compressor is removed, store it in the same position as it is when mounted on the car.
Failure to do so will cause lubricant to enter the low pressure chamber.
IWhen connecting tubes, always use a torque wrench and a back-up wrench.
IAfter disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.
IWhen installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for
connection.
IAllow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
IThoroughly remove moisture from the refrigeration system before charging the refrigerant.
IAlways replace used O-rings.
IWhen connecting tube, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion.
Lubricant name: Nissan A/C System Oil Type S
Part number: KLH00-PAGS0
IO-ring must be closely attached to dented portion of tube.
IWhen replacing the O-ring, be careful not to damage O-ring and tube.
IConnect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.
IAfter connecting line, conduct leak test and make sure that there is no leakage from connections.
When the gas leaking point is found, disconnect that line and replace the O-ring. Then tighten
connections of seal seat to the specified torque.
RHA861F
Precautions for Servicing CompressorNBHA0005IPlug all openings to prevent moisture and foreign matter from entering.
IWhen the compressor is removed, store it in the same position as it is when mounted on the car.
IWhen replacing or repairing compressor, follow ªMaintenance of Lubricant Quantity in Compres-
sorº exactly. Refer to HA-146.
IKeep friction surfaces between clutch and pulley clean. If the surface is contaminated, with
lubricant, wipe it off by using a clean waste cloth moistened with thinner.
IAfter compressor service operation, turn the compressor shaft by hand more than five turns in
both directions. This will equally distribute lubricant inside the compressor. After the compressor
is installed, let the engine idle and operate the compressor for one hour.
IAfter replacing the compressor magnet clutch, apply voltage to the new one and check for normal
operation.
PRECAUTIONS
Precautions for Refrigerant Connection (Cont'd)
HA-6
Maintenance of Lubricant Quantity in
Compressor
NBHA0071The lubricant in the compressor circulates through the system with
the refrigerant. Add lubricant to compressor when replacing any
component or after a large gas leakage occurred. It is important to
maintain the specified amount.
If lubricant quantity is not maintained properly, the following mal-
functions may result:
ILack of lubricant: May lead to a seized compressor
IExcessive lubricant: Inadequate cooling (thermal exchange
interference)
LUBRICANTNBHA0071S01Name: Nissan A/C System Oil Type S
Part number: KLH00-PAGS0
CHECKING AND ADJUSTINGNBHA0071S02Adjust the lubricant quantity according to the test group shown
below.
1 CHECK LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?
IA/C system works properly.
IThere is no evidence of a large amount of lubricant leakage.
YesorNo
Ye s©GO TO 2.
No©GO TO 3.
2 PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS:
1. Start engine, and set the following conditions:
ITest condition
Engine speed: Idling to 1,200 rpm
A/C or AUTO switch: ON
Blower speed: Max. position
Temp. control: Optional [Set so that intake air temperature is 25 to 30ÉC (77 to 86ÉF).]
2.Next item is for V-5 or V-6 compressor. Connect the manifold gauge, and check that the high pressure side
pressure is 588 kPa (6 kg/cm
2, 85 psi) or higher.
If less than the reference level, attach a cover to the front face of the condenser to raise the pressure.
3. Perform lubricant return operation for about 10 minutes.
4. Stop engine.
CAUTION:
If excessive lubricant leakage is noted, do not perform the lubricant return operation.
OK©GO TO 3.
3 CHECK COMPRESSOR
Should the compressor be replaced?
YesorNo
Ye s©Go to ªLubricant Adjustment Procedure for Compressor Replacementº, (HA-148).
No©GO TO 4.
SERVICE PROCEDURE
Maintenance of Lubricant Quantity in Compressor
HA-146
5. When the A/C operating (compressor running), inject one
bottle (1/4 ounce /7.4 cc) of fluorescent dye through the low-
pressure service valve using dye injector tool J-41459 (refer to
the manufacture's operating instructions).
6. With the engine still running, disconnect the injector tool from
the service fitting.
CAUTION:
Be careful not to allow dye to spray or drip when disconnect-
ing the injector from the system.
NOTE:
If repairing the A/C system or replacing a component, pour the
dye directly into the open system connection and proceed
with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix
the dye with the system oil. Depending on the leak size, oper-
ating conditions and location of the leak, it may take from min-
utes to days for the dye to penetrate a leak and become visible.
SHA196FA
ELECTRONIC REFRIGERANT LEAK DETECTORNBHA0115Precautions for Handling Leak DetectorNBHA0115S01When performing a refrigerant leak check, use a J-41995 A/C leak
detector or equivalent. Ensure that the instrument is calibrated and
set properly per the operating instructions.
The leak detector is a delicate device. In order to use the leak
detector properly, read the operating instructions and perform any
specified maintenance.
SHA707EA
1. Position probe approximately 5 mm (3/16 in) away from point
to be checked.
SHA706E
2. When testing, circle each fitting completely with probe.
SERVICE PROCEDURE
Refrigerant Lines (Cont'd)
HA-156
CompressorNBHA0081
ModelCALSONIC make V-6
TypeV-6 variable displacement
Displacement
cm
3(cu in)/rev.Max. 184 (11.228)
Min. 14.5 (0.885)
Cylinder bore x stroke
mm (in)37 (1.46) x [2.3 - 28.6 (0.091 - 1.126)]
Direction of rotationClockwise (viewed from drive end)
Drive beltPoly V
LubricantNBHA0082
ModelCALSONIC make V-6
NameNissan A/C System Oil Type S
Part number*KLH00-PAGS0
Capacity
m(US fl oz, Imp fl oz)Total in system 200 (6.8, 7.0)
Compressor (Service part) charging amount 200 (6.8, 7.0)
*: Always check with the Parts Department for the latest parts information.
RefrigerantNBHA0083
TypeHFC-134a (R-134a)
Capacity
kg (lb)0.60 - 0.70 (1.32 - 1.54)
Engine Idling Speed (When A/C is ON)NBHA0084IRefer to EC-649, ªIdle Speed and Ignition Timingº.
Belt TensionNBHA0085IRefer to MA-29, ªEngine Maintenanceº.
SERVICE DATA AND SPECIFICATIONS (SDS)
Compressor
HA-160
Brake fluid change ...........................................BR-7
Brake fluid level .............................................MA-25
Brake fluid level and line check .......................BR-7
Brake hydraulic line ..........................................BR-9
Brake inspection ............................................MA-25
Brake lines and cables inspection .................MA-25
Brake lining wear temporary checking ..........MA-26
Brake master cylinder ....................................BR-16
Brake pedal ....................................................BR-14
Bulb specifications ........................................EL-456
Bumper, front ..................................................BT-12
Bumper, rear ...................................................BT-15
BYPS/V - Wiring diagram ....................EC-587, 594
C
Camshaft inspection ......................................EM-42
Camshaft position sensor (PHASE) .............EC-342
Canister-See EVAP canister ..........................EC-32
Center bearing assembly (propeller
shaft) .............................................................PD-9
Center bearing disassembly (propeller
shaft) .............................................................PD-7
Center case (Transfer) ..................................TF-123
CHARGE - Wiring diagram ............................SC-20
Charging system ............................................SC-19
Chassis and body maintenance ....................MA-21
CHIME - Wiring diagram...............................EL-127
CIGAR - Wiring diagram ...............................EL-148
Cigarette lighter.............................................EL-148
Circuit breaker.................................................EL-16
CKPS - Wiring diagram ................................EC-334
Closed loop control (Left bank) ....................EC-491
Closed loop control (Right bank) .................EC-491
Closed throttle position switch .....................EC-431
Clutch drum (Transfer) ..................................TF-125
Clutch force release limit adjustment .............TF-39
Clutch pressure switch (Transfer) .................TF-111
Coil spring (front)..............................................SU-8
Coil spring (rear) ............................................SU-18
Collision diagnosis..........................................RS-59
Combination lamp, front, removal and
installation ...................................................BT-12
Combination lamp, rear, removal and
installation ...................................................BT-35
Combination meter..........................................EL-94
Combination meter removal and instal-
lation - See Instrument panel ......................BT-21
Combination switch .........................................EL-28
COMPAS - Wiring diagram ...........................EL-111
Compass .......................................................EL-110
Component Location (auto A/C).....................HA-27
Compression pressure ...................................EM-14
Compressor clutch removal and
installation .................................................HA-150
Compressor precaution ....................................HA-6
Compressor special service tool ....................HA-10
Connecting rod...............................................EM-65
Connecting rod bearing clearance.................EM-69
Connecting rod bushing clearance ................EM-70Connector inspection .......................................GI-21
Console box - See Instrument panel ..............BT-21
CONSULT for ABS .........................................BR-43
CONSULT for all-mode 4WD ..........................TF-30
CONSULT for engine .....................................EC-81
CONSULT-II general information .....................GI-38
Control valve (A/T) ........................................AT-301
Control valve (Transfer) ................................TF-128
Converter housing installation .......................AT-278
Coolant mixture ratio......................................MA-12
Coolant replacement ......................................MA-14
Cooling circuit (engine) ...................................LC-10
``Crankcase emission control system -
See positive crankcase ventilation''............EC-38
Crankshaft ......................................................EM-67
Crankshaft position sensor (POS) ...............EC-334
Crankshaft position sensor (POS)
chipping ....................................................EC-517
Crankshaft position sensor (REF) ................EC-510
Cruise control - See ASCD ...........................EL-221
Cylinder block ................................................EM-61
Cylinder head .................................................EM-38
Cylinder head bolt tightening .........................EM-49
D
Data link connector for Consult......................EC-81
Daytime light system.......................................EL-46
Daytime running light - See Daytime
light system .................................................EL-46
DEF - Wiring diagram ...................................EL-153
Detonation sensor - See Knock sensor .......EC-328
Diagnostic trouble code (DTC) for OBD
system ....................................................EC-8, 60
Diagnostic trouble code (DTC) inspec-
tion priority chart .......................................EC-116
Differential carrier assembly.....................PD-30, 57
Differential carrier disassembly ......................PD-44
Differential gear oil replacement ....................MA-24
Dimensions ......................................................GI-43
D/LOCK - Wiring diagram .............................EL-256
Dome light - See Interior lamp .......................EL-88
Door glass .......................................................BT-18
Door lock .........................................................BT-18
Door mirror ......................................................BT-56
Door trim .........................................................BT-30
Door, front .......................................................BT-18
Door, rear ........................................................BT-20
Drive belt inspection ......................................MA-13
Drive chain (Transfer) ...................................TF-125
Drive pinion diff. inspection ......................PD-23, 47
Drive pinion height ...................................PD-25, 53
Drive plate runout ..........................................EM-70
Drive shaft (front)............................................AX-10
Dropping resistor (A/T) ..................................AT-167
DTC work support ..........................................EC-93
DTRL - Wiring diagram ...................................EL-51
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ALPHABETICAL INDEX
IDX-3
LSV (Load sensing valve) ..............................BR-12
Lubricant (R134a) A/C..................................HA-146
Lubricants .......................................................MA-11
Lubrication circuit (engine) ...............................LC-3
Lubrication-locks, hinges and hood
latches ........................................................MA-27
Luggage room lamp ........................................EL-88
M
MAFS - Wiring diagram................................EC-154
Magnet clutch .......................................HA-104, 150
MAIN - Wiring diagram.................................EC-142
Main oil pump (Transfer)...............................TF-131
Mainshaft (Transfer) ......................................TF-125
Maintenance (engine) ....................................MA-13
MAJOR OVERHALL......................................AT-281
Major overhaul (Transfer) .............................TF-120
Malfunction indicator lamp (MIL) ....................EC-74
Mass air flow sensor (MAFS) .......................EC-150
Master cylinder (brake) ..................................BR-16
Meter ...............................................................EL-94
METER - Wiring diagram................................EL-99
MIL & Data link connectors circuit ...............EC-648
MIL/DL - Wiring diagram ..............................EC-648
MIRROR - Wiring diagram............................EL-177
Mirror defogger .............................................EL-151
Mirror, door......................................................BT-56
Mirror, out side ................................................BT-56
Misfire ...........................................................EC-320
Mode door control linkage adjustment ...........HA-81
Mode door motor ............................................HA-75
Model variation ................................................GI-41
Molding - See Exterior ....................................BT-35
MULTI - Wiring diagram ................................EL-274
Multi-remote control system..........................EL-270
Multiplex communication ..............................HA-142
Multiport fuel injection (MFI) system ..............EC-28
Multiport fuel injection precautions ....................GI-6
N
NATS (Nissan anti-theft system)...................EL-328
NATS (Nissan anti-theft system)
precautions ....................................................GI-3
NATS - Wiring diagram .................................EL-330
NAVI - wiring diagram ...................................EL-394
Navigation System ........................................EL-385
Neutral-4LO switch ........................................TF-112
NVH troubleshooting (AX) ..........................AX-3, 18
NVH troubleshooting (BR)................................BR-6
NVH troubleshooting (PD)................................PD-3
NVH troubleshooting (ST).................................ST-6
NVH troubleshooting (SU) .........................SU-3, 15O
Oil change (capacity) .....................................MA-11
Oil filter (Transfer) .........................................TF-118
Oil pan (engine) .............................................EM-15
Oil pressure (engine) ........................................LC-4
Oil pump (A/T) ...............................................AT-297
Oil pump (engine) .............................................LC-5
Oil pump regulator valve (engine) ....................LC-6
Oil seal replacement (engine)........................EM-35
Oil seal replacement (front final drive
4WD) ...........................................................PD-15
Oil seal replacement (front of final
drive) ...........................................................PD-40
On board diagnostic system ..........................EC-59
Out side mirror ................................................BT-56
Overdrive control switch ................................AT-263
Overrun clutch ...............................................AT-320
Overrun clutch solenoid valve .......................AT-189
P
P/ANT - Wiring diagram ................................EL-170
Park/Neutral position switch .........................EC-604
Park/neutral position switch (A/T) .........AT-103, 263
Parking brake control .....................................BR-30
Parking lamp ...................................................EL-61
PCV (positive crankcase ventilation) .............EC-38
PGC/V - Wiring diagram ......................EC-370, 544
PHASE - Wiring diagram .............................EC-342
Pinion bearing preload diff. ............................PD-25
Pinion gear height diff. .............................PD-25, 53
Piston assembly .............................................EM-71
Piston pin inspection ......................................EM-63
Piston ring inspection.....................................EM-64
Piston to bore clearance ................................EM-66
Planetary carrier (Transfer) ...........................TF-134
PNP/SW - Wiring diagram ...........................EC-607
POS - Wiring diagram ..................................EC-517
POWER - Wiring diagram...............................EL-10
Power antenna ..............................................EL-169
Power door lock ............................................EL-254
Power door mirror .........................................EL-177
Power seat ....................................................EL-181
Power steering fluid level .....................MA-27, ST-8
Power steering gear........................................ST-17
Power steering hydraulic pressure .................ST-10
Power steering oil pressure switch ..............EC-634
Power steering oil pump .................................ST-27
Power steering system bleeding.......................ST-9
Power supply routing ........................................EL-9
Power transistor & ignition coil.....................EC-499
Power window ...............................................EL-241
PRE/SE - Wiring diagram ............................EC-384
Precations for Leak detection dye ...................HA-3
Precautions (General) .......................................GI-5
Pressure test (A/T) ..........................................AT-62
Propeller shaft ..................................................PD-3
ALPHABETICAL INDEX
IDX-6
MAINTENANCE
SECTION
MA
CONTENTS
PRECAUTIONS...............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............2
PREPARATION...............................................................3
Special Service Tool ....................................................3
Commercial Service Tool .............................................3
GENERAL MAINTENANCE............................................4
PERIODIC MAINTENANCE............................................6
Schedule 1 ...................................................................7
EMISSION CONTROL SYSTEM MAINTENANCE.........7
CHASSIS AND BODY MAINTENANCE........................8
Schedule 2 ...................................................................9
EMISSION CONTROL SYSTEM MAINTENANCE.........9
CHASSIS AND BODY MAINTENANCE......................10
RECOMMENDED FLUIDS AND LUBRICANTS........... 11
Fluids and Lubricants ................................................ 11
SAE Viscosity Number ..............................................12
GASOLINE ENGINE OIL..........................................12
GEAR OIL...............................................................12
Anti-freeze Coolant Mixture Ratio .............................12
ENGINE MAINTENANCE..............................................13
Checking Drive Belts .................................................13
Changing Engine Coolant..........................................14
-DRAINING ENGINE COOLANT-..............................14
-REFILLING ENGINE COOLANT-..............................15
-FLUSHING COOLING SYSTEM-..............................16
Checking Fuel Lines ..................................................16
Changing Fuel Filter ..................................................16
WITH CONSULT-II..............................................16
WITHOUT CONSULT-II.......................................17
Changing Air Cleaner Filter .......................................17
VISCOUS PAPER TYPE...........................................17
Changing Engine Oil..................................................18
Changing Oil Filter .....................................................18
Changing Spark Plugs ...............................................19
Checking EVAP Vapor Lines .....................................20
CHASSIS AND BODY MAINTENANCE.......................21
Checking Exhaust System.........................................21
Checking A/T Fluid ....................................................21
Changing A/T Fluid ....................................................21Checking All-mode 4WD Transfer Fluid ....................22
Changing All-mode 4WD Transfer Fluid ....................22
Checking Propeller Shaft ...........................................23
Greasing Propeller Shaft ...........................................23
Checking Differential Gear Oil ...................................23
Changing Differential Gear Oil ..................................24
LIMITED-SLIP DIFFERENTIAL GEAR........................24
Balancing Wheels ......................................................24
Tire Rotation ..............................................................24
Checking Brake Fluid Level and Leaks.....................25
Checking Brake Lines and Cables ............................25
Checking Disc Brake .................................................25
ROTOR...................................................................25
CALIPER.................................................................25
PAD........................................................................25
Checking Drum Brake ...............................................26
WHEEL CYLINDER..................................................26
DRUM.....................................................................26
LINING....................................................................26
TEMPORARY METHOD FOR CHECKING LINING
WEAR
.....................................................................26
Checking Steering Gear, Linkage and Transfer
Gear ...........................................................................26
STEERING GEAR....................................................26
STEERING LINKAGE...............................................26
STEERING TRANSFER GEAR..................................26
Checking Power Steering Fluid and Lines ................27
CHECKING FLUID LEVEL........................................27
CHECKING LINES...................................................27
Lubricating Locks, Hinges and Hood Latches...........27
Checking Seat Belts, Buckles, Retractors,
Anchors and Adjusters...............................................28
SERVICE DATA AND SPECIFICATIONS (SDS).........29
Engine Maintenance ..................................................29
DRIVE BELT DEFLECTION......................................29
DRIVE BELT TENSION............................................29
SPARK PLUG TYPE................................................29
Chassis and Body Maintenance ................................29
WHEEL BALANCE...................................................29
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