5. When the A/C operating (compressor running), inject one
bottle (1/4 ounce /7.4 cc) of fluorescent dye through the low-
pressure service valve using dye injector tool J-41459 (refer to
the manufacture's operating instructions).
6. With the engine still running, disconnect the injector tool from
the service fitting.
CAUTION:
Be careful not to allow dye to spray or drip when disconnect-
ing the injector from the system.
NOTE:
If repairing the A/C system or replacing a component, pour the
dye directly into the open system connection and proceed
with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix
the dye with the system oil. Depending on the leak size, oper-
ating conditions and location of the leak, it may take from min-
utes to days for the dye to penetrate a leak and become visible.
SHA196FA
ELECTRONIC REFRIGERANT LEAK DETECTORNBHA0115Precautions for Handling Leak DetectorNBHA0115S01When performing a refrigerant leak check, use a J-41995 A/C leak
detector or equivalent. Ensure that the instrument is calibrated and
set properly per the operating instructions.
The leak detector is a delicate device. In order to use the leak
detector properly, read the operating instructions and perform any
specified maintenance.
SHA707EA
1. Position probe approximately 5 mm (3/16 in) away from point
to be checked.
SHA706E
2. When testing, circle each fitting completely with probe.
SERVICE PROCEDURE
Refrigerant Lines (Cont'd)
HA-156
CompressorNBHA0081
ModelCALSONIC make V-6
TypeV-6 variable displacement
Displacement
cm
3(cu in)/rev.Max. 184 (11.228)
Min. 14.5 (0.885)
Cylinder bore x stroke
mm (in)37 (1.46) x [2.3 - 28.6 (0.091 - 1.126)]
Direction of rotationClockwise (viewed from drive end)
Drive beltPoly V
LubricantNBHA0082
ModelCALSONIC make V-6
NameNissan A/C System Oil Type S
Part number*KLH00-PAGS0
Capacity
m(US fl oz, Imp fl oz)Total in system 200 (6.8, 7.0)
Compressor (Service part) charging amount 200 (6.8, 7.0)
*: Always check with the Parts Department for the latest parts information.
RefrigerantNBHA0083
TypeHFC-134a (R-134a)
Capacity
kg (lb)0.60 - 0.70 (1.32 - 1.54)
Engine Idling Speed (When A/C is ON)NBHA0084IRefer to EC-649, ªIdle Speed and Ignition Timingº.
Belt TensionNBHA0085IRefer to MA-29, ªEngine Maintenanceº.
SERVICE DATA AND SPECIFICATIONS (SDS)
Compressor
HA-160
A
AAC/V - Wiring diagram ...............................EC-425
ABS - Wiring diagram ....................................BR-37
ABS sensor rotor ........................................AX-6, 19
Absolute pressure sensor ............................EC-158
A/C air flow .....................................................HA-25
A/C component layout ....................................HA-19
A/C compressor clutch removal and
installation .................................................HA-150
A/C compressor precaution..............................HA-6
A/C compressor special service tool..............HA-10
A/C control operation (auto A/C) ....................HA-23
A/C diagnostic work flow (auto A/C) ..............HA-65
A/C HFC134a (R134a) system
precaution .....................................................HA-2
A/C HFC134a (R134a) system service
procedure ..................................................HA-144
A/C HFC134a (R134a) system service
tools.............................................................HA-11
A/C HFC134a system service equip-
ment precaution ............................................HA-7
A/C lubricant (R134a)...................................HA-146
A/C operational check ....................................HA-66
A/C performance chart .................................HA-116
A/C performance test diagnoses ..................HA-114
A/C relay .......................................................HA-110
A/C self-diagnoses (auto A/C)........................HA-44
A/C service data specification ......................HA-160
A/C system description (auto A/C) .................HA-23
A/C trouble diagnoses (auto A/C) ..................HA-27
A/C, A - Wiring diagram ...........................HA-31, 36
Accelerator control system ...............................FE-3
Accelerator wire adjustment .............................FE-3
Actuator lever (Transfer) ...............................TF-120
Air bag ............................................................RS-10
Air bag disposal..............................................RS-22
Air bag precautions ...........................................GI-3
Air bleeding for brake system ..........................BR-8
Air cleaner filter replacement .........................MA-17
Air conditioner cut control ..............................EC-31
Air flow meter - See Mass air flow
sensor .......................................................EC-150
Air mix door control linkage adjustment.........HA-85
Air mix. door motor ................................HA-82, 141
Air spoiler, rear................................................BT-35
All - mode 4WD system ..................................TF-10
Alternator ........................................................SC-28
Ambient sensor ............................................HA-129
Angular tightening application..........................EM-3
Antenna - See Power antenna .....................EL-169
Anti-lock brake system - Wiring
diagram .......................................................BR-37
AP/SEN - Wiring diagram ............................EC-160
ASCD (automatic speed control device) ......EL-221
ASCD - Wiring diagram ................................EL-225
A/T - Wiring diagram - AT - FTS ...................AT-107
A/T - Wiring diagram - AT - MAIN ...................AT-96
A/T - Wiring diagram - AT - PNP/SW............AT-101A/T - Wiring diagram - AT - VSS A/T ............AT-113
A/T control ....................................................EC-440
A/T diagnosis communication line................EC-603
A/T fluid temperature sensor .........................AT-110
A/T self-diagnoses...........................................AT-46
A/T shift lock system .....................................AT-265
A/T shift lock system - Wiring diagram .........AT-266
A/T trouble diagnoses .....................................AT-53
A/T Wiring diagram - AT - ENG SS...............AT-117
A/T Wiring diagram AT - 1ST ........................AT-123
A/T Wiring diagram AT - 2ND .......................AT-129
A/T Wiring diagram AT - 3RD .......................AT-135
A/T Wiring diagram AT - 4TH ........................AT-142
A/T Wiring diagram AT - BA/FTS ..................AT-192
A/T Wiring diagram AT - LPSV .....................AT-164
A/T Wiring diagram AT - NONDTC ...............AT-215
A/T Wiring diagram AT - OVRCSV ...............AT-187
A/T Wiring diagram AT - SSV/A ....................AT-169
A/T Wiring diagram AT - SSV/B ....................AT-173
A/T Wiring diagram AT - TCCSIG .................AT-156
A/T Wiring diagram AT - TCV .......................AT-150
A/T Wiring diagram AT - TPS........................AT-179
A/T Wiring diagram AT - VSSMTR................AT-199
AT/C - Wiring diagram ..................................EC-442
ATP switch.....................................................TF-112
ATP warning lamp .........................................TF-102
Audio .............................................................EL-160
AUDIO - Wiring diagram ...............................EL-162
Audio and A/C control removal and
installation - See Instrument panel .............BT-21
AUT/DP - Wiring diagram .............................EL-191
Auto air conditioner - Wiring diagram ......HA-31, 36
Automatic amplifier...................................HA-40, 72
Automatic drive positioner ............................EL-186
Automatic speed control system - See
ASCD ........................................................EL-221
Automatic transmission fluid
replacement ................................................MA-21
Automatic transmission number ......................GI-43
Auxiliary air control (AAC) valve ..................EC-422
Axle housing (rear) .........................................AX-19
B
Back door ........................................................BT-15
Back door opener - See Back door ................BT-15
Back door trim.................................................BT-34
Back-up lamp ..................................................EL-69
BACK/L - Wiring diagram................................EL-69
Ball joint (front) ...............................................SU-12
Base idle air volume initialiging......................EC-57
Basic inspection ...........................................EC-101
Battery ..............................................................SC-4
Battery/Starting/Charging System
Tester ................................................SC-7, 12, 21
Blower motor ..................................................HA-95
Body alignment ...............................................BT-57
Brake booster .................................................BR-19
Brake control valve (Proportioning
valve)...........................................................BR-11
ALPHABETICAL INDEX
IDX-2
Brake fluid change ...........................................BR-7
Brake fluid level .............................................MA-25
Brake fluid level and line check .......................BR-7
Brake hydraulic line ..........................................BR-9
Brake inspection ............................................MA-25
Brake lines and cables inspection .................MA-25
Brake lining wear temporary checking ..........MA-26
Brake master cylinder ....................................BR-16
Brake pedal ....................................................BR-14
Bulb specifications ........................................EL-456
Bumper, front ..................................................BT-12
Bumper, rear ...................................................BT-15
BYPS/V - Wiring diagram ....................EC-587, 594
C
Camshaft inspection ......................................EM-42
Camshaft position sensor (PHASE) .............EC-342
Canister-See EVAP canister ..........................EC-32
Center bearing assembly (propeller
shaft) .............................................................PD-9
Center bearing disassembly (propeller
shaft) .............................................................PD-7
Center case (Transfer) ..................................TF-123
CHARGE - Wiring diagram ............................SC-20
Charging system ............................................SC-19
Chassis and body maintenance ....................MA-21
CHIME - Wiring diagram...............................EL-127
CIGAR - Wiring diagram ...............................EL-148
Cigarette lighter.............................................EL-148
Circuit breaker.................................................EL-16
CKPS - Wiring diagram ................................EC-334
Closed loop control (Left bank) ....................EC-491
Closed loop control (Right bank) .................EC-491
Closed throttle position switch .....................EC-431
Clutch drum (Transfer) ..................................TF-125
Clutch force release limit adjustment .............TF-39
Clutch pressure switch (Transfer) .................TF-111
Coil spring (front)..............................................SU-8
Coil spring (rear) ............................................SU-18
Collision diagnosis..........................................RS-59
Combination lamp, front, removal and
installation ...................................................BT-12
Combination lamp, rear, removal and
installation ...................................................BT-35
Combination meter..........................................EL-94
Combination meter removal and instal-
lation - See Instrument panel ......................BT-21
Combination switch .........................................EL-28
COMPAS - Wiring diagram ...........................EL-111
Compass .......................................................EL-110
Component Location (auto A/C).....................HA-27
Compression pressure ...................................EM-14
Compressor clutch removal and
installation .................................................HA-150
Compressor precaution ....................................HA-6
Compressor special service tool ....................HA-10
Connecting rod...............................................EM-65
Connecting rod bearing clearance.................EM-69
Connecting rod bushing clearance ................EM-70Connector inspection .......................................GI-21
Console box - See Instrument panel ..............BT-21
CONSULT for ABS .........................................BR-43
CONSULT for all-mode 4WD ..........................TF-30
CONSULT for engine .....................................EC-81
CONSULT-II general information .....................GI-38
Control valve (A/T) ........................................AT-301
Control valve (Transfer) ................................TF-128
Converter housing installation .......................AT-278
Coolant mixture ratio......................................MA-12
Coolant replacement ......................................MA-14
Cooling circuit (engine) ...................................LC-10
``Crankcase emission control system -
See positive crankcase ventilation''............EC-38
Crankshaft ......................................................EM-67
Crankshaft position sensor (POS) ...............EC-334
Crankshaft position sensor (POS)
chipping ....................................................EC-517
Crankshaft position sensor (REF) ................EC-510
Cruise control - See ASCD ...........................EL-221
Cylinder block ................................................EM-61
Cylinder head .................................................EM-38
Cylinder head bolt tightening .........................EM-49
D
Data link connector for Consult......................EC-81
Daytime light system.......................................EL-46
Daytime running light - See Daytime
light system .................................................EL-46
DEF - Wiring diagram ...................................EL-153
Detonation sensor - See Knock sensor .......EC-328
Diagnostic trouble code (DTC) for OBD
system ....................................................EC-8, 60
Diagnostic trouble code (DTC) inspec-
tion priority chart .......................................EC-116
Differential carrier assembly.....................PD-30, 57
Differential carrier disassembly ......................PD-44
Differential gear oil replacement ....................MA-24
Dimensions ......................................................GI-43
D/LOCK - Wiring diagram .............................EL-256
Dome light - See Interior lamp .......................EL-88
Door glass .......................................................BT-18
Door lock .........................................................BT-18
Door mirror ......................................................BT-56
Door trim .........................................................BT-30
Door, front .......................................................BT-18
Door, rear ........................................................BT-20
Drive belt inspection ......................................MA-13
Drive chain (Transfer) ...................................TF-125
Drive pinion diff. inspection ......................PD-23, 47
Drive pinion height ...................................PD-25, 53
Drive plate runout ..........................................EM-70
Drive shaft (front)............................................AX-10
Dropping resistor (A/T) ..................................AT-167
DTC work support ..........................................EC-93
DTRL - Wiring diagram ...................................EL-51
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
ALPHABETICAL INDEX
IDX-3
E
ECM input/output signal ...............................EC-127
ECTS - Wiring diagram ........................EC-171, 189
Electric sun roof ............................................EL-173
Electrical diagnoses.........................................GI-24
Electrical ignition system ................................EC-30
Electrical unit ................................................Foldout
Electrical units location .................................EL-436
Engine compartment .......................................BT-58
Engine control circuit diagram........................EC-24
Engine control component parts
location .......................................................EC-20
Engine control module (ECM) ......................EC-444
Engine control system diagram and
chart ............................................................EC-25
Engine coolant temperature sensor
(ECTS) ..............................................EC-169, 187
Engine fail-safe system ................................EC-117
Engine oil filter replacement ..........................MA-18
Engine oil precautions .......................................GI-8
Engine oil replacement ..................................MA-18
Engine outer component parts ......................EM-10
Engine removal ..............................................EM-57
Engine room - See Engine
compartment................................................BT-58
Engine serial number ......................................GI-43
EVAP canister.................................................EC-33
EVAP canister purge volume control
solenoid valve.............................EC-32, 367, 541
EVAP canister vent control
valve .........................................EC-374, 553, 573
EVAP control system (small leak)
diagnosis ..................................EC-352, 394, 526
EVAP control system pressure sensor.........EC-381
EVAP control system purge flow moni-
toring diagnosis.........................................EC-561
EVAP vapor lines inspection ..........................MA-20
Evaporative emission (EVAP) system ............EC-32
Exhaust system ................................................FE-8
Exhaust system inspection ............................MA-21
Exterior ............................................................BT-35
F
4LO indicator lamp........................................TF-104
4WD shift indicator lamp.................................TF-98
4WD shift switch ............................................TF-111
4WD solenoid valve.......................................TF-111
4WD warning lamp .........................................TF-13
Fan control amp. ............................................HA-98
F/FOG - Wiring diagram .................................EL-72
Final drive disassembly ..................................PD-43
Final drive pre-inspection ...............................PD-43
Final drive removal and installation ...............PD-43
Finisher, interior - See Trim ............................BT-28
F/LID - Wiring diagram .................................EL-180
Fluid temperature sensor (A/T) .....................AT-110Fluids ..............................................................MA-11
Flywheel runout..............................................EM-70
FO2H-L - Wiring diagram .............................EC-243
FO2H-R - Wiring diagram ............................EC-242
Fog lamp, front................................................EL-70
Fog lamp, front, removal and
installation ...................................................BT-12
Forward clutch ...............................................AT-320
F/PUMP - Wiring diagram ............................EC-627
Freeze frame data ..........................................EC-60
FRO2LH - Wiring diagram ...........EC-197, 223, 235
FRO2RH - Wiring diagram...........EC-196, 222, 234
Front axle..........................................................AX-2
Front bumper ..................................................BT-12
Front case (Transfer) ....................................TF-133
Front combination lamp removal and
installation ...................................................BT-12
Front disc brake .............................................BR-22
Front door .......................................................BT-18
Front drive shaft (Transfer) ...........................TF-125
Front final drive disassembly (4WD) ..............PD-18
Front final drive pre-inspection (4WD) ...........PD-18
Front final drive removal and installa-
tion (4WD)...................................................PD-18
Front fog lamp.................................................EL-70
Front fog lamp removal and installation .........BT-12
Front heated oxygen sensor (HO2S)
(Left bank) ................EC-192, 202, 210, 218, 231
Front heated oxygen sensor (HO2S)
(Right bank) .............EC-192, 202, 210, 218, 231
Front heated oxygen sensor heater
(Left bank).................................................EC-240
Front heated oxygen sensor heater
(Right bank) ..............................................EC-240
Front revolution sensor (Transfer) ................TF-112
Front seat ........................................................BT-41
Front seat belt ..................................................RS-4
Front suspension ..............................................SU-2
Front washer .................................................EL-136
Front wiper ....................................................EL-136
Fuel cut control (at no load & high
engine speed) .............................................EC-32
Fuel filler lid.....................................................BT-15
Fuel filter replacement ...................................MA-16
Fuel gauge ......................................................EL-94
Fuel injection system (Left bank) .........EC-294, 302
Fuel injection system (Right bank) ......EC-294, 302
Fuel lid opener, electric.................................EL-180
Fuel line inspection ........................................MA-16
Fuel precautions ................................................GI-8
Fuel pressure check .......................................EC-39
Fuel pressure regulator ..................................EC-40
Fuel pressure release ....................................EC-39
Fuel pump ....................................................EC-625
Fuel system ......................................................FE-4
Fuel tank temperature sensor ......................EC-309
Fuel tank vacuum relief valve ........................EC-33
FUELLH - Wiring diagram....................EC-297, 305
FUELRH - Wiring diagram ...................EC-296, 304
Fuse ................................................................EL-16
Fuse block ....................................................Foldout
ALPHABETICAL INDEX
IDX-4
ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION
LC
CONTENTS
ENGINE LUBRICATION SYSTEM..................................2
Precautions ..................................................................2
LIQUID GASKET APPLICATION PROCEDURE............2
Preparation ..................................................................2
SPECIAL SERVICE TOOLS........................................2
COMMERCIAL SERVICE TOOL..................................3
Lubrication Circuit ........................................................3
Oil Pressure Check......................................................4
Oil Pump ......................................................................5
REMOVAL AND INSTALLATION.................................5
DISASSEMBLY AND ASSEMBLY................................5
OIL PUMP INSPECTION............................................6
REGULATOR VALVE INSPECTION............................6
OIL FILTER...............................................................7
Oil Cooler .....................................................................7
REMOVAL AND INSTALLATION.................................7
INSPECTION.............................................................8
Service Data and Specifications (SDS).......................8
OIL PRESSURE........................................................8
REGULATOR VALVE.................................................8
OIL PUMP.................................................................8
ENGINE COOLING SYSTEM..........................................9
Precautions ..................................................................9
LIQUID GASKET APPLICATION PROCEDURE............9
Preparation ..................................................................9
SPECIAL SERVICE TOOLS........................................9
Cooling Circuit ...........................................................10
System Check............................................................ 11
CHECKING COOLING SYSTEM HOSES................... 11
CHECKING RADIATOR............................................ 11
CHECKING RADIATOR CAP.................................... 11
CHECKING COOLING SYSTEM FOR LEAKS............12
Water Pump ...............................................................12
REMOVAL AND INSTALLATION...............................12
REMOVAL...............................................................12
INSPECTION...........................................................14
INSTALLATION........................................................14
Thermostat .................................................................16
REMOVAL AND INSTALLATION...............................16
INSPECTION...........................................................16
Water Control Valve ...................................................17
REMOVAL AND INSTALLATION...............................17
INSPECTION...........................................................18
Radiator .....................................................................19
REMOVAL AND INSTALLATION...............................19
Cooling Fan (Crankshaft driven) ...............................20
REMOVAL AND INSTALLATION...............................20
INSPECTION...........................................................20
Refilling Engine Coolant ............................................20
Radiator (Aluminum type) ..........................................21
PREPARATION.......................................................21
DISASSEMBLY........................................................21
ASSEMBLY.............................................................22
INSPECTION...........................................................23
Overheating Cause Analysis .....................................24
Service Data and Specifications (SDS).....................25
THERMOSTAT........................................................25
WATER CONTROL VALVE.......................................25
RADIATOR..............................................................25
GI
MA
EM
EC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SLC351BA
SLC322B
SLC926
Oil Pressure CheckNBLC0004WARNING:
IBe careful not to burn yourself, as the engine and oil may
be hot.
IOil pressure check should be done in ªParking positionº.
1. Check oil level.
2. Disconnect oil pressure switch harness connector.
3. Remove oil pressure switch using a deep socket. (Commercial
service tool)
4. Install pressure gauge.
5. Start engine and warm it up to normal operating temperature.
6. Check oil pressure with engine running under no-load.
Engine speed
rpmApproximate discharge pressure
kPa (kg/cm2, psi)
Idle speed
2,000More than 98 (1.0, 14)
294 (3.0, 43)
If difference is extreme, check oil passage and oil pump
for oil leaks.
7. After the inspections, install the oil pressure switch as follows.
a. Remove the old sealant adhering to switch and engine.
ENGINE LUBRICATION SYSTEM
Lubrication Circuit (Cont'd)
LC-4
b. Apply Genuine RTV silicone sealant Part No. 999MP-A7007 or
equivalent to the thread and tighten.
13 - 17 N´m (1.25 - 1.75 kg-m,9-12ft-lb)
Oil Pump
REMOVAL AND INSTALLATIONNBLC00051. Remove timing chain. Refer to EM-23, ªRemovalº.
2. Remove oil pump assembly.
IInspect the oil pump after removing it.
3. Reinstall any parts removed in reverse order of removal.
DISASSEMBLY AND ASSEMBLYNBLC0006
SLC323B
IWhen installing oil pump, apply engine oil to rotors.
GI
MA
EM
EC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
ENGINE LUBRICATION SYSTEM
Oil Pressure Check (Cont'd)
LC-5