ComponentsNBBR0031
SBR385DC
1. Main pin
2. Pin boot
3. Torque member fixing bolt
4. Torque member
5. Shim cover
6. Inner shim7. Inner pad
8. Pad retainer
9. Outer pad
10. Outer shim
11. Connecting bolt
12. Copper washer13. Main pin bolt
14. Bleed valve
15. Cylinder body
16. Piston seal
17. Piston
18. Piston boot
Pad ReplacementNBBR0032WARNING:
Clean brakes with a vacuum dust collector to minimize the
hazard of airborne particles or other materials.
CAUTION:
IWhen cylinder body is open, do not depress brake pedal,
or piston will pop out.
IBe careful not to damage piston boot or get oil on rotor.
Always replace shims when replacing pads.
IIf shims are rusted or show peeling of the rubber coat,
replace them with new shims.
IIt is not necessary to remove connecting bolt except for
disassembly or replacement of caliper assembly. In this
case, suspend cylinder body with wire so as not to stretch
brake hose.
ICarefully monitor brake fluid level because brake fluid will
return to reservoir when pushing back piston.
FRONT DISC BRAKE
Components
BR-22
SBR383D
1. Remove master cylinder reservoir cap.
2. Remove lower pin bolt.
SBR384D
3. Open cylinder body upward. Then remove pad retainers, and
inner and outer shims.
Standard pad thickness:
11.0 mm (0.433 in)
Pad wear limit:
2.0 mm (0.079 in)
Carefully monitor brake fluid level because brake fluid will
return to reservoir when pushing back piston.
RemovalNBBR0033WARNING:
Clean brake pads with a vacuum dust collector to minimize the
hazard of airborne particles or other materials.
CAUTION:
Suspend caliper assembly with wire so as not to stretch brake
hose.
SBR386D
Remove torque member fixing bolts and connecting bolt.
It is not necessary to remove connecting bolt except for dis-
assembly or replacement of caliper assembly. In this case,
suspend caliper assembly with wire so as not to stretch brake
hose.
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
ST
RS
BT
HA
SC
EL
IDX
FRONT DISC BRAKE
Pad Replacement (Cont'd)
BR-23