2001 CHRYSLER VOYAGER engine

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Page 2814 of 4284

CHRYSLER VOYAGER 2001  Service Manual STANDARD PROCEDURE - CHECKING
CRANKSHAFT END PLAY
(1) Mount a dial indicator to a stationary point at
rear of engine. Locate the probe perpendicular
against the flywheel (Fig. 36).
(2) Move the cranks

Page 2815 of 4284

CHRYSLER VOYAGER 2001  Service Manual (14) Remove oil pan (Refer to 9 - ENGINE/LUBRI-
CATION/OIL PAN - REMOVAL).
(15) Remove oil pump pickup tube (Refer to 9 -
ENGINE/LUBRICATION/OIL PUMP - REMOVAL).
(16) Remove balance shaft assembly (Re

Page 2816 of 4284

CHRYSLER VOYAGER 2001  Service Manual (5) Install front engine cover (Refer to 9 -
ENGINE/ENGINE BLOCK/ENGINE COVER -
INSTALLATION).
(6) Install rear main bearing support in engine
block.Be sure to align oil hole in rear main
bearing supp

Page 2817 of 4284

CHRYSLER VOYAGER 2001  Service Manual and cylinder bore taper is 0.100 mm (.0039 in.) max-
imum. If the cylinder walls are badly scuffed or
scored, new liners should be installed and honed, and
new pistons and rings fitted.
Measure the cy

Page 2818 of 4284

CHRYSLER VOYAGER 2001  Service Manual (8) Fit the liners in the crankcase making sure
that the shim is positioned correctly in the seat. Lock
the liners in position using special tool (VM.1076)
and bolts (Fig. 45). Clean the residual LOCT

Page 2819 of 4284

CHRYSLER VOYAGER 2001  Service Manual (4) Install front crankshaft hub. Torque bolt to
304N´m.
(5) Install timing belt inner cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - INSTALLATION).
(6) Install timing belt (R

Page 2820 of 4284

CHRYSLER VOYAGER 2001  Service Manual cylinder bore. Check gap with feeler gauge (Fig. 49).
Top compression ring gap .30 to .45mm (.0118 to
.0177 in.). Second compression ring gap .30 to .45mm
(.0118 to .0177 in.). Oil control ring gap .2

Page 2821 of 4284

CHRYSLER VOYAGER 2001  Service Manual (4) Skirt wear should not exceed 0.1 mm (.00039
in.).
(5) The clearance between the cylinder liner and
piston should not exceed 0.065-0.083 mm
(.0025-.0032 in.).
(6) Make sure the weight of the piston