2001 CHRYSLER VOYAGER engine

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Page 2798 of 4284

CHRYSLER VOYAGER 2001  Service Manual VM.1069 CRANKSHAFT REM/INSTALL SLEEVE
VM.1070 FLYWHEEL LOCKING TOOL
VM.1072 COMPRESSION TESTER ADAPTER
VM.1073 CRANKSHAFT FRONT BEARING
REMOVER/INSTALLER
9a - 16 ENGINE 2.5L TURBO DIESELRG
ENGINE 2.5L

Page 2799 of 4284

CHRYSLER VOYAGER 2001  Service Manual VM.1074 TIMING BELT RETAINER
VM.1075 FLYWHEEL ALIGNMENT PINS
VM.1077 POWER STEERING BELT REMOVER
VM.1078 POWER STEERING BELT INSTALLER
RGENGINE 2.5L TURBO DIESEL9a-17
ENGINE 2.5L TURBO DIESEL (Continu

Page 2800 of 4284

CHRYSLER VOYAGER 2001  Service Manual CYLINDER HEAD
STANDARD PROCEDURE - VALVE SERVICE
This procedure is done with the engine cylinder
head removed from the block.
DISASSEMBLY
(1) Remove the engine cylinder head from the cyl-
inder block.

Page 2801 of 4284

CHRYSLER VOYAGER 2001  Service Manual (3) Subtract diameter of valve stem from internal
diameter of its respective valve guide to obtain valve
stem clearance in valve guide. Clearance of inlet
valve stem in valve guide is .040 to .075 mm

Page 2802 of 4284

CHRYSLER VOYAGER 2001  Service Manual Measure Dimension
(mm)0.40-0.60
Cylinder Head Gasket
Thickness (mm)1.32
Piston Clearance (mm) 0.73-0.92
Measure Dimension
(mm)0.61-0.70
Cylinder Head Gasket
Thickness (mm)1.42
Piston Clearance (mm) 0.

Page 2803 of 4284

CHRYSLER VOYAGER 2001  Service Manual (19) Remove exhaust manifold heat shield (Fig.
18).
(20) Remove exhaust manifold retaining nuts (Fig.
18).
(21) Slide exhaust manifold and turbocharger off of
exhaust manifold studs (Fig. 18).
(22) Re

Page 2804 of 4284

CHRYSLER VOYAGER 2001  Service Manual INSPECTION
Use a straightedge and feeler gauge to check the
flatness of the engine cylinder head and block mating
surfaces.
The minimum cylinder head thickness is 89.95mm
(3.541 in.).
INSTALLATION
CAU

Page 2805 of 4284

CHRYSLER VOYAGER 2001  Service Manual (11) Connect glow plug and coolant temperature
sensor electrical connectors.
(12) Install new cylinder head cover/intake mani-
fold gasket.
(13) Install rocker arm and lifter assemblies.Be
sure to put