2001 CHRYSLER VOYAGER engine

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Page 2782 of 4284

CHRYSLER VOYAGER 2001  Service Manual (6) Rotate crankshaft 2 revolutions and check tim-
ing mark alignment (Fig. 156). If timing marks do
not line up, remove camshaft sprocket and realign.
(7) Install the timing chain cover. (Refer to 9

Page 2783 of 4284

CHRYSLER VOYAGER 2001  Service Manual ENGINE 2.5L TURBO DIESEL
TABLE OF CONTENTS
page page
ENGINE 2.5L TURBO DIESEL
DESCRIPTION............................2
REMOVAL...............................3
INSTALLATION............................6

Page 2784 of 4284

CHRYSLER VOYAGER 2001  Service Manual OIL FILTER
DESCRIPTION...........................52
REMOVAL..............................53
INSTALLATION...........................53
OIL JET
DESCRIPTION...........................53
REMOVAL..........

Page 2785 of 4284

CHRYSLER VOYAGER 2001  Service Manual DESCRIPTION - ENGINE COVER
The engine cover is a black plastic cover used to
cover the top of the engine. It is used to isolate
engine noises (Fig. 2).
REMOVAL - 2.5L DIESEL ENGINE
(1) Disconnect nega

Page 2786 of 4284

CHRYSLER VOYAGER 2001  Service Manual (10) Disconnect high pressure line at pump (Fig.
5).
(11) Disconnect power steering pump return hose
clamp (Fig. 5).
(12) Remove power steering return line retaining
clamp (Fig. 5).
(13) Remove power

Page 2787 of 4284

CHRYSLER VOYAGER 2001  Service Manual (24) Disconnect egr solenoid vacuum line at brake
booster check valve.
(25) Disconnect fuel injector, cam sensor, boost
pressure/intake air temp sensor, fuel rail high pres-
sure, and egr solenoid con

Page 2788 of 4284

CHRYSLER VOYAGER 2001  Service Manual (47) Remove left engine mount through bolt.
(48) Raise vehicle, leaving engine and transmis-
sion on engine cradle.
(49) Lift engine from engine cradle and diassemble
as necessary.
REMOVAL - ENGINE CO

Page 2789 of 4284

CHRYSLER VOYAGER 2001  Service Manual (7) Attach front engine mount bracket to lower
radiator support. Torque to 54N´m (40 ft. lbs.)
(8) Connect cabin heater coolant hose.
(9) Connect exhaust pipe to the turbocharger
downpipe flange. Tor