2001 CHRYSLER VOYAGER air condition

Symptom:
B1820 DOSING PUMP CIRCUIT: OPEN OR SHORT TO BATTERY
When Monitored and Set Condition:
B1820 DOSING PUMP CIRCUIT: OPEN OR SHORT TO BATTERY
When Monitored: With the ignition on.
Set Condition: This DTC will set if the DCHA Control detects no-load voltage on the
Dosing Pump circuit output pin.
POSSIBLE CAUSES
DOSING PUMP CONTROL CIRCUIT SHORTED HIGH
DOSING PUMP CONTROL CIRCUIT OPEN
GROUND CIRCUIT OPEN
DOSING PUMP
DCHA CONTROL UNIT FAULT
TEST ACTION APPLICABILITY
1WARNING: DO NOT OPERATE THE DCHA IN AN ENCLOSED AREA SUCH
AS A GARAGE THAT DOES NOT HAVE EXHAUST VENTILATION FACILI-
TIES. ALWAYS VENT THE DCHA's EXHAUST WHEN OPERATING THE
DCHA. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY OR DEATH.
WARNING: ALLOW THE DCHA ASSEMBLY TO COOL BEFORE PERFORM-
ING A COMPONENT INSPECTION/REPAIR/REPLACEMENT. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
CAUTION: DO NOT PERFORM THIS TEST UNLESS DIRECTED HERE BY
THE CABIN HEATER PRE-TEST. ALWAYS PERFORM THE CABIN HEATER
PRE-TEST PRIOR TO PERFORMING ANY OTHER CABIN HEATER TEST
FOR THE RESULT TO BE VALID.
NOTE: If present, diagnose and repair DTC B1811 Heater Overheated and
any other conditions relating to overheating before diagnosing this DTC.
Turn the ignition off.
NOTE: Check connectors - Clean/repair as necessary.
Disconnect the Cabin Heater Assist C1 harness connector.
Turn the ignition on.
Measure the voltage between the Dosing Pump Control circuit and ground.
Is there any voltage present?All
Ye s®Repair the Dosing Pump Control circuit for a short to voltage.
Perform CABIN HEATER VERIFICATION TEST - VER 1.
No®Go To 2
315
CABIN HEATER

TEST ACTION APPLICABILITY
1WARNING: DO NOT OPERATE THE DCHA IN AN ENCLOSED AREA SUCH
AS A GARAGE THAT DOES NOT HAVE EXHAUST VENTILATION FACILI-
TIES. ALWAYS VENT THE DCHA's EXHAUST WHEN OPERATING THE
DCHA. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY OR DEATH.
WARNING: ALLOW THE DCHA ASSEMBLY TO COOL BEFORE PERFORM-
ING A COMPONENT INSPECTION/REPAIR/REPLACEMENT. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
CAUTION: DO NOT PERFORM THIS TEST UNLESS DIRECTED HERE BY
THE CABIN HEATER PRE-TEST. ALWAYS PERFORM THE CABIN HEATER
PRE-TEST PRIOR TO PERFORMING ANY OTHER CABIN HEATER TEST
FOR THE RESULT TO BE VALID.
NOTE: If present, diagnose and repair DTC B1811 Heater Overheated and
any other conditions relating to overheating before diagnosing this DTC.
Turn the ignition off.
NOTE: Check connectors - Clean/repair as necessary.
Disconnect the Dosing Pump harness connector.
Turn the ignition on.
Set the Blend Control to the max cool position.
Turn the A/C - Heater Control Module's Power switch off.
With the DRBIIIt, erase Cabin Heater DTCs.
Start the engine.
Allow the engine to idle.
Turn the A/C - Heater Control Module's Power switch on.
Turn the Blower switch to the high speed position.
CAUTION: Do not activate the DCHA Field Mode Test with the engine off.
Failure to follow these instructions may result in internal damage to the
DCHA Heater Module.
NOTE: Do not disconnect the vehicle's battery or the DCHA's main power
supply while the DCHA is in operation or in run-down mode. Failure to
follow these instructions may result in excess emissions from the DCHA
during heater operation.
With the DRBIIItin Cabin Heater, Systems Tests, select Field Mode and press Enter.
Set the Blend Control to the max heat position. Upon completion of the Field Mode
Test, proceed as follows:
With the DRBIIIt, read Cabin Heater DTCs.
Turn the Blower switch off and turn the A/C - Heater Control Module's Power switch
off.
Turn the engine off.
Is DTC B1820 Dosing Pump Circuit: Short to Ground present?All
Ye s®Go To 2
No®Replace the Dosing Pump in accordance with the Service Infor-
mation.
Perform CABIN HEATER VERIFICATION TEST - VER 1.
319
CABIN HEATER
B1820 DOSING PUMP CIRCUIT: SHORT TO GROUND ÐContinued

Symptom List:
B1821 COMBUSTION AIR FAN CIRCUIT: OPEN
B1821 COMBUSTION AIR FAN CIRCUIT: SHORT TO GROUND
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be B1821 COMBUSTION AIR FAN
CIRCUIT: OPEN.
When Monitored and Set Condition:
B1821 COMBUSTION AIR FAN CIRCUIT: OPEN
When Monitored: After DCHA activation, when the system is in a steady state of
operation.
Set Condition: This DTC will set if the DCHA Control detects no-load voltage on the
Combustion Air Fan circuit output pin.
B1821 COMBUSTION AIR FAN CIRCUIT: SHORT TO GROUND
When Monitored: After DCHA activation, when the system is in a steady state of
operation.
Set Condition: This DTC will set if the DCHA Control detects a high current draw on the
Combustion Air Fan circuit output pin.
POSSIBLE CAUSES
COMBUSTION AIR FAN/DCHA CONTROL UNIT FAULT
TEST ACTION APPLICABILITY
1WARNING: DO NOT OPERATE THE DCHA IN AN ENCLOSED AREA SUCH
AS A GARAGE THAT DOES NOT HAVE EXHAUST VENTILATION FACILI-
TIES. ALWAYS VENT THE DCHA's EXHAUST WHEN OPERATING THE
DCHA. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY OR DEATH.
WARNING: ALLOW THE DCHA ASSEMBLY TO COOL BEFORE PERFORM-
ING A COMPONENT INSPECTION/REPAIR/REPLACEMENT. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
CAUTION: DO NOT PERFORM THIS TEST UNLESS DIRECTED HERE BY
THE CABIN HEATER PRE-TEST. ALWAYS PERFORM THE CABIN HEATER
PRE-TEST PRIOR TO PERFORMING ANY OTHER CABIN HEATER TEST
FOR THE RESULT TO BE VALID.
NOTE: If present, diagnose and repair DTC B1801 Flame Out before diag-
nosing this DTC.
Turn the ignition off.
View repairAll
Repair
Replace the DCHA Heater Module in accordance with the Service
Information.
Perform CABIN HEATER VERIFICATION TEST - VER 1.
321
CABIN HEATER

Symptom List:
B1822 GLOW PIN/FLAME SENSOR: OPEN
B1822 GLOW PIN/FLAME SENSOR: SHORT TO GROUND
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be B1822 GLOW PIN/FLAME SEN-
SOR: OPEN.
When Monitored and Set Condition:
B1822 GLOW PIN/FLAME SENSOR: OPEN
When Monitored: After DCHA activation.
Set Condition: This DTC will set if the Glow Pin resistance is not within the expected
parameters.
B1822 GLOW PIN/FLAME SENSOR: SHORT TO GROUND
When Monitored: After DCHA activation, when the system is in a steady state of
operation.
Set Condition: This DTC will set if the Glow Pin resistance is not within the expected
parameters.
POSSIBLE CAUSES
GLOW PIN/HEATER MODULE FAULT
TEST ACTION APPLICABILITY
1WARNING: DO NOT OPERATE THE DCHA IN AN ENCLOSED AREA SUCH
AS A GARAGE THAT DOES NOT HAVE EXHAUST VENTILATION FACILI-
TIES. ALWAYS VENT THE DCHA's EXHAUST WHEN OPERATING THE
DCHA. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY OR DEATH.
WARNING: ALLOW THE DCHA ASSEMBLY TO COOL BEFORE PERFORM-
ING A COMPONENT INSPECTION/REPAIR/REPLACEMENT. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
CAUTION: DO NOT PERFORM THIS TEST UNLESS DIRECTED HERE BY
THE CABIN HEATER PRE-TEST. ALWAYS PERFORM THE CABIN HEATER
PRE-TEST PRIOR TO PERFORMING ANY OTHER CABIN HEATER TEST
FOR THE RESULT TO BE VALID.
Turn the ignition off.
View repairAll
Repair
Replace the DCHA Heater Module in accordance with the Service
Information.
Perform CABIN HEATER VERIFICATION TEST - VER 1.
322
CABIN HEATER

Symptom List:
B1823 WATER PUMP CIRCUIT: OPEN
B1823 WATER PUMP CIRCUIT: SHORT TO GROUND
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be B1823 WATER PUMP CIRCUIT:
OPEN.
When Monitored and Set Condition:
B1823 WATER PUMP CIRCUIT: OPEN
When Monitored: During DCHA activation and operation.
Set Condition: This fault is erroneous for this DCHA assembly.
B1823 WATER PUMP CIRCUIT: SHORT TO GROUND
When Monitored: During DCHA activation and operation.
Set Condition: This fault is erroneous for this DCHA assembly.
POSSIBLE CAUSES
DCHA CONTROL UNIT FAULT
TEST ACTION APPLICABILITY
1WARNING: DO NOT OPERATE THE DCHA IN AN ENCLOSED AREA SUCH
AS A GARAGE THAT DOES NOT HAVE EXHAUST VENTILATION FACILI-
TIES. ALWAYS VENT THE DCHA's EXHAUST WHEN OPERATING THE
DCHA. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY OR DEATH.
WARNING: ALLOW THE DCHA ASSEMBLY TO COOL BEFORE PERFORM-
ING A COMPONENT INSPECTION/REPAIR/REPLACEMENT. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
CAUTION: DO NOT PERFORM THIS TEST UNLESS DIRECTED HERE BY
THE CABIN HEATER PRE-TEST. ALWAYS PERFORM THE CABIN HEATER
PRE-TEST PRIOR TO PERFORMING ANY OTHER CABIN HEATER TEST
FOR THE RESULT TO BE VALID.
Turn the ignition off.
View repairAll
Repair
Replace the DCHA Heater Module in accordance with the Service
Information.
Perform CABIN HEATER VERIFICATION TEST - VER 1.
323
CABIN HEATER

Symptom:
B1824 FAN SWITCH LINE SHORT TO GROUND
When Monitored and Set Condition:
B1824 FAN SWITCH LINE SHORT TO GROUND
When Monitored: During DCHA activation and operation.
Set Condition: This fault is erroneous for this DCHA assembly.
POSSIBLE CAUSES
DCHA CONTROL UNIT FAULT
TEST ACTION APPLICABILITY
1WARNING: DO NOT OPERATE THE DCHA IN AN ENCLOSED AREA SUCH
AS A GARAGE THAT DOES NOT HAVE EXHAUST VENTILATION FACILI-
TIES. ALWAYS VENT THE DCHA's EXHAUST WHEN OPERATING THE
DCHA. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY OR DEATH.
WARNING: ALLOW THE DCHA ASSEMBLY TO COOL BEFORE PERFORM-
ING A COMPONENT INSPECTION/REPAIR/REPLACEMENT. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
CAUTION: DO NOT PERFORM THIS TEST UNLESS DIRECTED HERE BY
THE CABIN HEATER PRE-TEST. ALWAYS PERFORM THE CABIN HEATER
PRE-TEST PRIOR TO PERFORMING ANY OTHER CABIN HEATER TEST
FOR THE RESULT TO BE VALID.
Turn the ignition off.
View repairAll
Repair
Replace the DCHA Heater Module in accordance with the Service
Information.
Perform CABIN HEATER VERIFICATION TEST - VER 1.
324
CABIN HEATER

Symptom:
CABIN HEATER CONTROL CIRCUIT SHORT TO BATTERY (AC-
TIVE)
When Monitored and Set Condition:
CABIN HEATER CONTROL CIRCUIT SHORT TO BATTERY (ACTIVE)
When Monitored: During DCHA activation and operation.
Set Condition: This DTC will set if the FCM sees a voltage between 5.0 and 15.0 volts on
the Cabin Heater Assist Control circuit.
POSSIBLE CAUSES
DCHA CONTROL UNIT FAULT
CABIN HEATER ASSIST CONTROL CIRCUIT SHORTED TO THE FUSED B(+) CIRCUIT
FCM FAULT
CABIN HEATER ASSIST CONTROL CIRCUIT SHORTED HIGH
TEST ACTION APPLICABILITY
1WARNING: DO NOT OPERATE THE DCHA IN AN ENCLOSED AREA SUCH
AS A GARAGE THAT DOES NOT HAVE EXHAUST VENTILATION FACILI-
TIES. ALWAYS VENT THE DCHA's EXHAUST WHEN OPERATING THE
DCHA. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY OR DEATH.
WARNING: ALLOW THE DCHA ASSEMBLY TO COOL BEFORE PERFORM-
ING A COMPONENT INSPECTION/REPAIR/REPLACEMENT. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Turn the ignition off.
NOTE: Check connectors - Clean/repair as necessary.
Disconnect the Cabin Heater Assist C1 harness connector.
Turn the ignition on.
With the DRBIIItin FCM, read the active DTCs.
Is the Cabin Heater Relay Short To Battery DTC still active?All
Ye s®Go To 2
No®Replace the DCHA Heater Module in accordance with the Service
Information.
Perform CABIN HEATER VERIFICATION TEST - VER 1.
329
CABIN HEATER

POSSIBLE CAUSES
INTERMITTENT CONDITION
TEST ACTION APPLICABILITY
1NOTE: For this code to be active, the DRB will not be able to communicate
with any modules on the vehicle (except the PCM).
NOTE: If this code is set and active it will be necessary to perform the PCI
Bus Communication Failure symptom.
WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running at normal operating temperature, wiggle the wiring
harnesses. This is to try and duplicate the complete bus failure condition.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
341
COMMUNICATION
BCM, PCI BUS SHORTED TO BATTERY ÐContinued