2001 CHRYSLER VOYAGER engine

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Page 3275 of 4284

CHRYSLER VOYAGER 2001  Service Manual 5TH GEAR
Engine power is transmitted to the input shaft via
the clutch assembly and the input shaft turns. The
input shaft fifth gear is pressed on to the input shaft,
and is in constant mesh with the

Page 3276 of 4284

CHRYSLER VOYAGER 2001  Service Manual REVERSE GEAR
Engine power is transmitted to the input shaft via
the clutch assembly and the input shaft turns. The
input shaft reverse gear is integral to the input
shaft, and is in constant mesh with

Page 3277 of 4284

CHRYSLER VOYAGER 2001  Service Manual DIAGNOSIS AND TESTING - COMMON
PROBLEM CAUSES
The majority of transaxle malfunctions are a result
of:
²Insufficient lubrication
²Incorrect lubricant
²Misassembled or damaged internal components
²I

Page 3278 of 4284

CHRYSLER VOYAGER 2001  Service Manual (14) Disconnect back-up lamp switch connector.
(15) Remove structural collar.
(16) Remove modular clutch assembly-to-drive
plate bolts.
(17) Position screw jack and wood block to engine
oil pan.
(18)

Page 3280 of 4284

CHRYSLER VOYAGER 2001  Service Manual (5) Remove battery tray (Fig. 18). Disconnect bat-
tery temperature sensor.
(6) Remove coolant recovery bottle from bracket.
(7) Remove coolant recovery bottle mounting
bracket (Fig. 19).
(8) Disconne

Page 3281 of 4284

CHRYSLER VOYAGER 2001  Service Manual (11) Raise vehicle on hoist.
(12) Remove front wheel/tires and halfshafts.
(13) Remove underbody splash shield.
(14) Drain transaxle fluid into suitable container.
(15) Remove cradle plate.
(16) Remov

Page 3297 of 4284

CHRYSLER VOYAGER 2001  Service Manual INSTALLATION
INSTALLATION - 2.4L GAS
(1) Install modular clutch assembly to transaxle.
Assemble transaxle to engine.
(2) Install and torque transaxle-to-engine bolts to
95 N´m (70 ft. lbs.).(3) Raise

Page 3298 of 4284

CHRYSLER VOYAGER 2001  Service Manual (8) Install starter motor into position (Fig. 84).
Install and torque bolts to 54 N´m (40 ft. lbs.).
(9) Install engine front mount bracket. Install and
torque bracket-to-transaxle bolts to 102 N´m