SS09P±01
SS±48
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
211 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transaxle x Engine 17 mm head
14 mm head A
(See page MX±4) 14 mm head B64
46
37650
470
38047
34
27
Cruise control actuator x Body (w/ Cruise control)131309
Starter x Transaxle3940029
Clutch release cylinder x Transaxle121209
Clutch acummulator x Transaxle Bolt
Nut21
26210
27015
20
Clutch line bracket x Transaxle121209
Front wheel1031,05076
Exhaust pipe support stay3333024
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
No.1 exhaust pipe support bracket x Front suspension member3333024
Stabilizer bar link x Stabilizer bar3940029
Stabilizer bar bracket x Front suspension member1919514
PS gear assembly x Front suspension member1811,850134
Front engine absorber x Transaxle4849035
RH exhaust manifold stay2020014
Front engine mounting insulator x Front suspension member Silver bolt
Green bolt44
66450
67033
48
LH engine mounting insulator x Front suspension member8082059
LH engine mounting bracket x Transaxle6465047
Rear engine mounting insulator x Front suspension member6667048
Steering return pipe x Front suspension member101007
Front suspension member with lower suspension arm Bolt A
Bolt B
(See page MX±4) Nut C181
32
361,850
330
370134
24
27
Flywheel housing under cover x Transaxle7.88069 in.´lbf
Shift cable grommet retainer x Body4.95043 in.´lbf
Shift lever assembly x Body121209
No.2 selecting bellcrank with selecting bellcrank support2020014
Shift and select lever shaft lock bolt4950036
Shift and select lever shaft assembly x Transmission case2020014
Transmission case cover x Transmission case2930022
Breather plug4950036
Output shaft lock nut1231,25090
Shift fork and shift head set bolt2424017
Rear bearing retainer x Transmission case4243031
Straight screw plug2525018
Straight screw plug (Reverse restrict pin)131309
Reverse idler gear shaft lock bolt2930022
Transmission case x Transaxle case2930022
Transmission oil pipe x Transaxle case1717513
Reverse shift arm bracket assembly x Transaxle case1717513
SS0AS±01
SS±54
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A140E)
217 Author: Date:
AUTOMATIC TRANSAXLE (A140E)
SERVICE DATA
Line pressure (Wheel locked)
Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
363 ± 422 kPa (3.7 ± 4.3 kgf/cm2, 53 ± 61 psi)
618 ± 794 kPa (6.3 ± 8.1 kgf/cm2, 90 ± 115 psi)
735 ± 862 kPa (7.5 ± 8.8 kgf/cm
2, 107 ± 125 psi)
1,373 ± 1,608 kPa (14.0 ± 16.4 kgf/cm2, 199 ± 233 psi)
Engine stall revolution D and R positions2,450 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed A/C OFF and N range750 ± 50 rpm
Throttle cable adjustment
(Throttle valve fully opened)Between boot end face and inner cable stopper
0 ± 1 mm (0 ± 0.04 in.)
Drive plate runoutMax.
Torque converter runout Max.
Torque converter installation distance0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 13.0 mm (0.512 in.)
Differential oil seal drive in depth LH side
RH side2.7 ± 0.5 mm (0.106 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
Shift point
D position
(Throttle valve fully opened) 1 " 2
2 " 3
3 " O/D
O/D " 3
3 " 2
2 " 1
(Throttle valve fully closed) O/D " 3
3 " O/D
2 position
(Throttle valve fully opened) 1 " 2
3 " 2
2 " 1
L position
(Throttle valve fully opened) 2 "1
*1: The maximum vehicle speed for manual shift down when shifting down
from D to 2.
*2: The maximum vehicle speed for manual shift down when shifting down
from 2 to L.
58 ± 63 km/h (36 ± 39 mph)
109 ± 117 km/h (68 ± 73 mph)
145 ± 151 km/h (90 ± 94 mph)
138 ± 146 km/h (86 ± 91 mph)
100 ± 108 km/h (62 ± 67 mph)
51 ± 56 km/h (32 ± 35 mph)
38 ± 43 km/h (24 ± 27 mph)
18 ± 22 km/h (11 ± 14 mph)
58 ± 63 km/h (36 ± 39 mph)
106 ± 114 km/h (66 ± 71 mph)
51 ± 56 km/h (32 ± 35 mph)
47 ± 51 km/h (29 ± 32 mph)
Lock±up point (Throttle valve fully opened)
D position
3rd Gear (O/D main switch OFF)
Lock±up ON
Lock±up OFF
O/D gear
Lock±up ON
Lock±up OFF
67 ± 72 km/h (42 ± 45 mph)
64 ± 69 km/h (40 ± 43 mph)
67 ± 72 km/h (42 ± 45 mph)
64 ± 69 km/h (40 ± 43 mph)
SS0AT±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A140E)
SS±55
218 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transaxle x Starter4243031
Transaxle x Rear end plate2525018
Transaxle x No.1 exhaust pipe support bracket1919514
Transaxle x Engine6667048
Torque converter clutch x Drive plate2728020
Body x Front lower brace Bolt
Nut181
361,850
370134
27
Body x Rear lower brace 19 mm head bolt
14 mm head bolt
Nut181
32
361,850
330
370134
24
27
Front suspension member x FR engine mounting TMC made
TMMK made: Green color bolt
TMMK made: Silver color bolt80
66
44820
670
45059
48
32
Front suspension member x RR engine mounting6667048
Front suspension member x LH engine mounting8082059
Transaxle x LH engine mounting6465047
Front suspension member x Steering return pipe mounting bracket101007
Front suspension member x Stabilizer bar bracket1919514
Stabilizer bar x Stabilizer bar link3940029
Ball joint x Lower suspension arm1271,30094
Steering gear housing set bolt x Nut1811,850134
Exhaust manifold x Front exhaust pipe6263046
Front suspension member x Exhaust pipe No.1 support bracket3333024
Front exhaust pipe x Center exhaust pipe5657041
No.1 exhaust pipe support bracket x Exhaust pipe clamp3333024
Axle hub nut2943,000217
Steering knuckle x Tie rod end4950036
Vehicle speed sensor x Transaxle1616012
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.´lbf
61 in.´lbf
Park/neutral position switch x Control shaft lever131309
Control shaft lever x Control cable1515011
Oil pan x Drain plug4950036
Oil pan x Transaxle4.95043 in.´lbf
Valve body x Manual valve body101007
Valve body x Transaxle101007
Drive shaft center bearing lock bolt3233024
Stiffener plate Front side
Rear side42
39430
40031
29
Exhaust manifold stay Front side
Rear side42
39430
40031
29
SS0BM±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A541E)
SS±57
220 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front engine front mounting insulator x Front frame assemblyTMC:
TMMK:
Green color bolt
Silver color bolt80
66
44820
670
45059
48
32
Rear engine mounting insulator x Front frame assembly8082059
LH transaxle mounting insulator x Transaxle6465047
Engine mounting absorber x Front frame assembly4849035
Transaxle x Engine 17 mm bolt6667048
Transaxle x Engine 12 mm bolt4849035
Torque converter clutch x Drive plate4142030
Valve body x Transaxle case1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle case7.88069 in.´lbf
Oil pan drain plug4950036
Park/Neutral position switch x Transaxle case (bolt)5.45548 in.´lbf
Park/Neutral position switch (nut)6.97061 in.´lbf
B3 apply pipe retainer1111 08
Connector clamp1111 08
Manual valve body x Transaxle case1111 08
Detent spring x Manual valve body1111 08
Oil pipe bracket101007
Steering gear housing x Front suspension member1811,850134
Stabilizer bar bracket1919514
Vehicle speed sensor x Transaxle case4.95043 in.´lbf
Direct clutch speed sensor x Transaxle case1111 08
Transfer lubrication apply pipe retainer1111 08
Exhaust manifold bracket x Transaxle case Except California
California20
34200
35014
25
Exhaust manifold plate Except California
California20
34200
35014
25
Front frame x Body 19 mm1811,850134
Front frame x Body 14 mm3233024
Front frame x Body Nut3637027
Exhaust front pipe x Exhaust center pipe5657041
Exhaust manifold x Exhaust front pipe6263046
Exhaust front pipe support stay x Exhaust front pipe support bracket3333024
Exhaust pipe support x Front frame3333024
Starter x Torque converter clutch housing3940029
Transaxle control shaft lever x Park/neutral position switch1515011
Throttle cable adjusting nut1515011
Drive plate x Crankshaft8385061
Shift control cable x Transaxle control shaft lever1515011
Throttle cable retaining plate set bolt5.45548 in.´lbf
Shift solenoid valve No.1, No.2, SL, SLN x Valve body6.66758 in.´lbf
SS04X±01
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±61
224 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT:
Hub nut1031,05076
Tie rod end lock nut7475054
Steering knuckle x Shock absorber2112,150156
Steering knuckle x Brake caliper1071,09079
Steering knuckle x Tie rod end4950036
Axle hub x Drive shaft2943,000217
Lower ball joint x Lower suspension arm1271,30094
Lower ball joint x Steering knuckle1231,25090
Steering knuckle x Disc brake dust cover8.38574 in.´lbf
Drive shaft center bearing lock bolt3233024
Suspension support x Body8082059
Suspension support x Piston rod4950036
ABS speed sensor set bolt8.08271 in.´lbf
Flexible hose and ABS speed sensor wire harness x Shock absorber2930022
Lower suspension arm set bolt2062,100152
Stabilizer bar bracket x Suspension member1919514
Stabilizer bar link set bolt3940029
REAR:
Hub nut1031,05076
No.2 lower suspension arm lock nut5657041
Brake caliper x Rear axle carrier4747534
Axle hub bearing set bolt8082059
Shock absorber x Rear axle carrier New nut
Reused nut (apply engine oil the threads)255
1962,600
2,000188
145
Flexible hose x Shock absorber2930022
ABS speed sensor set bolt8.08271 in.´lbf
ABS speed sensor wire harness x Shock absorber5.55649 in.´lbf
Rear side seatback set bolt1818513
Suspension support x Body3940029
Suspension support x Piston rod4950036
Exhaust center pipe set nut5657041
Parking brake cable set bolt5.45548 in.´lbf
Lower suspension arm x Suspension member1811,850134
Lower suspension arm x Rear axle carrier1811,850134
Strut rod x Body11 31,15083
Strut rod x Rear axle carrier11 31,15083
Suspension member x Body5152038
Suspension member lower stopper sub±assembly x Body3839028
Stabilizer bar bracket x Suspension member1919514
Stabiliser bar link set nut3940029
SS06L±03
SS±64
± SERVICE SPECIFICATIONSSTEERING
227 Author: Date:
STEERING
SERVICE DATA
ON±VEHICLE INSPECTION
Steering wheel freeplayMaximum30 mm (1.18 in.)
5S±FE Engine :
Drive belt tension New belt95 ± 145 lbf
Drive belt tension Used belt60 ± 100 lbf
1MZ±FE Engine :
Drive belt tension New belt150 ± 185 lbf
Drive belt tension Used belt95 ± 135 lbf
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,845 kPa (80 kgf/cm2, 1,138 psi)
Steering effort at idle speedMaximum5.9 N´m (60 kgf´cm, 52 in.´lbf)
PS VANE PUMP
5S±FE and 1MZ±FE Engines:
Vane pump rotating torqueMaximum0.3 N´m (2.8 kgf´cm, 2.4 in.´lbf)
Oil clearance between pump shaft and bushing STD0.03 ± 0.05 mm (0.0012 ± 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Clearance between the rotor groove and plateMaximum0.035 mm (0.0014 in.)
Vane plate length Pump rotor and cam ring mark
NONE14.999 ± 15.001 mm (0.59051 ± 0.59059 in.)
114.997 ± 14.999 mm (0.59043 ± 0.59051 in.)
214.995 ± 14.997 mm (0.59035 ± 0.59043 in.)
314.993 ± 14.995 mm (0.59027 ± 0.59035 in.)
414.991 ± 14.993 mm (0.59020 ± 0.59027 in.)
Spring free lengthMinimum32.3 mm (1.272 in.)
PS GEAR
Steering rack runout Maximum0.30 mm (0.0118 in.)
Total preload (Control valve rotating torque)0.8 ± 1.4 N´m (8 ± 14 kgf´cm, 6.9 ± 12.2 in.´lbf)
SS06M±01
± SERVICE SPECIFICATIONSSTEERING
SS±65
228 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel pad set screw (Torx screw)7.17263 in.´lbf
Steering wheel set nut3536026
Intermediate shaft assembly x Control valve shaft3536026
Steering column assembly x Intermediate shaft assembly3536026
Steering column assembly set nut2526019
Turn signal bracket x Column tube77061 in.´lbf
Lower column tube attachment x Column tube1919514
PS VANE PUMP
5S±FE and 1MZ±FE Engines:
Pressure feed tube x Control valve housing 5S±FE Engine32 (25)326 (250)24 (18)
Pressure feed tube x Pressure feed tube 1MZ±FE Engine20 (25)203 (250)15 (18)
Clamp plate set nut 5S±FE Engine101007
Clamp plate set nut 1MZ±FE Engine7.88069 in.´lbf
PS vane pump set bolt A bolt29 (43)293 (440)21 (32)
PS vane pump set bolt B bolt4344032
Oil pressure switch x Union bolt2121015
Union bolt x Pressure feed tube5252538
Vane pump pulley set nut4344032
Front bracket x Rear bracket4344032
Suction port union set bolt131309
Pressure port union8385062
Rear housing set bolt2424017
PS GEAR
Pressure feed tube clamp plate set nut101007
Pressure feed and return tubes x Control valve housing32 (25)326 (250)24 (18)
Stabilizer bar set bolt1919514
PS gear assembly set bolt and nut1811,850134
Turn pressure tube union nut10 (13)102 (130)7 (9)
Tie rod end lock nut7475054
Rack x Rack end60 (83)615 (850)45 (62)
Rack guide spring cap lock nut50 (69)513 (700)37 (51)
Rack housing cap5960043
Selt±locking nut2525018
Control valve housing set bolt1818513
( ): For use without SST
SF0D6±04
± SFI (5S±FE)SFI SYSTEM
SF±1
1434 Author: Date:
SFI SYSTEM
PRECAUTION
1. BEFORE WORKING ON FUEL SYSTEM, DISCON-
NECT NEGATIVE (±) TERMINAL CABLE FROM BAT-
TERY
HINT:
Any diagnostic trouble code retained by the computer will be
erased when the negative (±) terminal cable is removed from
the battery.
Therefore, if necessary, read the diagnosis before removing the
negative (±) terminal cable from the battery.
2. DO NOT SMOKE OR WORK NEAR AN OPEN FLAME
WHEN WORKING ON THE FUEL SYSTEM
3. KEEP GASOLINE AWAY FROM RUBBER OR LEATH-
ER PARTS
4. MAINTENANCE PRECAUTIONS
(a) In event of engine misfire, these precautions should be
taken.
(1) Check proper connection to battery terminals, etc.
(2) After repair work, check that the ignition coil termi-
nals and all other ignition system lines are recon-
nected securely.
(3) When cleaning the engine compartment, be espe-
cially careful to protect the electrical system from
water.
(b) Precautions when handling the oxygen sensor.
(1) Do not allow oxygen sensor to drop or hit against an
object.
(2) Do not allow the sensor to come into contact with
water.
5. IF VEHICLE IS EQUIPPED WITH MOBILE RADIO SYS-
TEM (HAM, CB, ETC.)
If the vehicle is equipped with a mobile communication system,
refer to the precaution in the IN section.
6. AIR INDUCTION SYSTEM
(a) Separation of the engine oil dipstick, oil filler cap, PCV
hose, etc. may cause the engine to run out of tune.
(b) Disconnection, looseness or cracks in the parts of the air
induction system between the throttle body and cylinder
head will allow air suction and cause the engine to run out
of tune.
7. ELECTRONIC CONTROL SYSTEM
(a) Before removing SFI wiring connectors, terminals, etc.,
first disconnect the power by either turning the ignition
switch OFF or disconnecting the negative (±) terminal
cable from the battery.
HINT:
Always check the diagnostic trouble code before disconnecting
the negative (±) terminal cable from the battery.