Page 261 of 4770

(c) Type A:
Install the throttle body with the 4 bolts.
Torque: 19 N±m (195 kgf±cm, 14 ft±lbf)
Bolt length:
A 45 mm (1.77 in.)
B 55 mm (2.17 in.)
(d) Type B:
Install the throttle body with the 2 bolts and 2 nuts.
Torque: 19 N±m (195 kgf±cm, 14 ft±lbf)
3. INSTALL AIR CLEANER CAP, RESONATOR AND
AIR CLEANER HOSE
(a) Connect the air cleaner hose to the throttle body.
(b) Install the air cleaner cap together with the resonator
and air cleaner hose.
(c) California only:
Connect the air hose to the air cleaner hose.
(d) Connect the intake air temperature sensor connector.
4. A/T:
CONNECT AND ADJUST THROTTLE CABLE
5. CONNECT AND ADJUST ACCELERATOR CABLE
6. FILL WITH ENGINE COOLANT
7. CONNECT NEGATIVE (±) TERMINAL CABLE TO
BATTERY (e) Connect the following hoses to the throttle body:
(1) PCV hose
(2) 2 vacuum hoses from EGR vacuum modulator
(3) Vacuum hose from TVV (for EVAP)
(f) Connect the IAC valve connector.
(g) Connect the throttle position sensor connector.
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±211
Page 272 of 4770
2. INSPECT POWER OUTPUT OF MAP SENSOR
(a) Turn the ignition switch ON.
(b) Disconnect the vacuum hose on the air intake cham±
ber side.
(c) Connect a voltmeter to terminals PIM and E2 of the
ECM, and measure the output voltage under ambient
atmospheric pressure.
(d) Apply vacuum to the MAP sensor in 13.3 kPa (100
mmHg, 3.94 in.Hg) segments to 66.7 kPa (500 mmHg,
19.69 in.Hg).
(e) Measure the voltage drop from step
(c) above for each
segment.
Voltage drop:
Applied
Vacuum
kPa
(mmHg
in.Hg)66.7
( 500
19.69) 53.5
( 400
15.75) 40.0
( 300
111.8) 13.3
(100
3.94 )26.7
(200
7.87)
Voltage
drop V0.7±0.9
0.3±0.5
1.1 ±1.3 1.5 ± 1.71.9 ± 2.1
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±222
Page 273 of 4770
VSV INSPECTION (California)
1. REMOVE VSV
(a) Disconnect the following connectors and hoses:
(1) VSV for EGR (A) connector
(2) VSV for fuel pressure control (B) connector
(3) Vacuum hose (from EGR valve) from port E of
VSV (A)
(4) Vacuum hose (from port ªQº of EGR vacuum
modulator) from port G of VSV (A)
(5) Vacuum hose (from fuel pressure regulator) from
port E of VSV (B)
(6) Vacuum hose (from air intake chamber) from port
G of VSV (B)
(b) Remove the bolt and VSV assembly.
2. INSPECT VSV
A. Inspect VSV for open circuit
Using an ohmmeter, check that there is continuity
between the terminals.
Resistance (Cold):
33±39
If there is no continuity, replace the VSV.
VSV FOR EGR
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±223
Page 274 of 4770
VSV INSPECTION (Except California)
1. REMOVE VSV
(a) Disconnect the following connector and hoses:
(1) VSV connector
(2) Vacuum hose (from EGR valve) from port E of
VSV
(3) Vacuum hose (from port ªaº of EGR vacuum
modulator) from port G of VSV
(b) Remove the bolt and VSV.
2. INSPECT VSV
A. Inspect VSV for open circuit
Using an ohmmeter, check that there is continuity
between the terminals.
Resistance (Cold):
33±39
If there is no continuity, replace the VSV. B. Inspect VSV for ground
Using an ohmmeter, check that there is no continuity
between each terminal and the body.
If there is continuity, replace the VSV.
(b) Apply battery voltage across the terminals.
(c) Check that air flows from port E to the filter.
If operation is not as specified, replace the VSV.
3. REINSTALL VSV C. Inspect VSV operation
(a) Check that air flows from port E to port G.
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±224
Page 276 of 4770
VSV INSPECTION
1. REMOVE VSV
(a) Disconnect the following connectors and hoses:
(1) VSV for EGR (A) connector
(2) VSV for fuel pressure control (B) connector
(3) Vacuum hose (from EGR valve) from port E of VSV (A)
(4) Vacuum hose (from port ªaº of EGR vacuum
modulator) from port G of VSV (A)
(5) Vacuum hose (from fuel pressure regulator) from
port E of VSV (B)
(6) Vacuum hose (from air intake chamber) from port
G of VSV (B)
(b) Remove the bolt and VSV assembly.
2. INSPECT VSV
A. Inspect VSV for open circuit
Using an ohmmeter, check that there is continuity
between the terminals.
Resistance (Cold):
33±39
If there is no continuity, replace the VSV.
VSV FOR FUEL PRESSURE CONTROL
(California only)
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±226
Page 289 of 4770

RADIATOR
The radiator performs the function of cooling the coolant which has passed through the water
jacket and become hot, and it is mounted in the front of the vehicle. The radiator consists of an
upper tank and lower tank, and a core which connects the two tanks. The upper tank contains the
inlet for coolant from the water jacket and the filler inlet. It also has a hose attached through
which excess coolant or steam can flow. The lower tank has an outlet and drain cock for the
coolant. The core contains many tubes through which coolant flows from the upper tank to the
lower tank as well as to cooling fins which radiate heat away from the coolant in the tubes. The
air sucked through the radiator by the electric fan, as well as the wind generated by the vehicle's
travel, passes through the radiator, cooling the coolant. Models with automatic transmission
include an automatic transmission fluid cooler built into the lower tank of the radiator. A fan with
an electric motor is mounted behind the radiator to assist the flow of air through the radiator. The
fan operates when the engine coolant temperature becomes high in order to prevent it from be-
coming too high.
RADIATOR CAP
The radiator cap is a pressure type cap which seals the radiator, resulting in pressurization of the
radiator as the coolant expands. The pressurization prevents the coolant from boiling even when
the engine coolant temperature exceeds 100°C (212°F). A relief valve (pressurization valve) and a
vacuum valve (negative pressure valve) are built into the radiator cap. The relief valve opens and
lets steam escape through the overflow pipe when the pressure generated inside the cooling sys-
tem exceeds the limit (coolant temperature: 110±120°C (230±248°F), pressure; 58.8103.0 kpa
(0.6±1.05 kgf/cm
2, 8.5±14.9 psi). The vacuum valve opens to alleviate the vacuum which develops
in the cooling system after the engine is stopped and the engine coolant temperature drops. The
valve's opening allows the coolant in the reservoir tank to return to the cooling system.
RESERVOIR TANK
The reservoir tank is used to catch coolant which overflows from the cooling system as a result
of volumetric expansion when the coolant is heated. The coolant in the reservoir tank returns to
the radiator when the coolant temperature drops, thus keeping the radiator full at all times and
avoiding needless coolant loss.
Check the reservoir tank level to learn if the coolant needs to be replenished.
WATER PUMP
The water pump is used for forced circulation of coolant through the cooling system. It is
mounted on the front of the cylinder block and driven by a timing belt.
THERMOSTAT
The thermostat has a wax type bypass valve and is mounted in the water inlet housing. The
thermostat includes a type of automatic valve operated by fluctuations in the engine coolant
temperature. This valve closes when the engine coolant temperature drops, preventing the
circulation of coolant through the engine and thus permitting the engine to warm up rapidly. The
valve opens when the engine coolant temperature has risen, allowing the circulation of coolant.
Wax inside the thermostat expands when heated and contracts when cooled. Heating the wax
thus generates pressure which overpowers the force of the spring which keeps the valve closed,
thus opening the valve. When the wax cools, its contraction allows the force of the spring to take
effect once more, closing the valve. The thermostat in this engine operates at a temperature of
82C (180F).
± 5S±FE ENGINECOOLING SYSTEMEG1±239
Page 428 of 4770

INSPECTION PROCEDURE
HINT: If diagnostic trouble code ª22º (engine coolant temperature sensor circuit), ª24º (intake air
temperature sensor circuit), ª31º (manifold absolute pressure sensor circuit) and ª41 ª (throttle
position sensor circuit) are output simultaneously, E2 (sensor ground) may be open.
(1) Remove glove compartment.
(See page EG1±234).
(2) Disconnect the vacuum hose from the throt±
tle body, then apply vacuum to the throttle
opener (See page EG1±204).
(3) Turn ignition switch ON.
Measure voltage between terminals VTA, IDL and
E2 of engine control module connector when the
throttle valve is opened gradually from the closed
condition.
Check voltage between terminals VTA, IDL and E2 of engine
control module connector.
The voltage should increase steadily in propor±
tion to the throttle valve opening angle.
Check for momentary interruption
(See page EG1±309).
Throttle Valve
Fully Closed
Fully OpenVTA ± E2 Terminal
IDL ± E2
± 5S±FE ENGINECIRCUIT INSPECTIONEG1±378
Page 429 of 4770
(1) Disconnect throttle position sensor connector.
(2) Disconnect the vacuum hose from the throt±
tle body, then apply vacuum to the throttle
opener (See page EG1±204).
Check for open and short in harness and connector between engine
control module and throttle position sensor (See page IN±31).
Resistance between terminals 3 (VTA) and 1
(E2) should increase gradually in accordance
with the throttle valve opening angle.
Adjust or replace throttle position sensor
(See page EG1±209).
Check throttle position sensor.
Check and replace engine control module.Repair or replace harness or connector.
3 (VTA) ± 1 (E2) 2 (IDL) ± 1 (E2)
Throttle Valve
Fully Closed
Fully OpenTerminal
Measure resistance between terminals 3 (VTA), 2
(IDL) and 1 (E2) of throttle position sensor con±
nector when the throttle valve is opened gradu±
ally from the closed condition.
± 5S±FE ENGINECIRCUIT INSPECTIONEG1±379