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5. CHECK CYLINDER COMPRESSION PRESSURE
(a) Insert a compression gauge into the spark plug hole.
(b) Fully open the throttle.
(c) While cranking the engine, measure the compression
pressure.
HINT: Always use a fully charged battery to obtain
engine speed of 250 rpm or more.
(d) Repeat steps
(a) through
(c) for each cylinder.
NOTICE: This measurement must be done in as short a
time as possible.
Compression pressure:
1,226 kPa (12.5 kgf/cm. 178 psi) or more
Minimum pressure:
981 kPa (10.0 kgf/cm, 142 psi)
Difference between each cylinder:
98 kPa (1.0 kgf/cm. 14 psi) or less
COMPRESSION CHECK
HINT: If there is lack of power, excessive oil consump±
tion or poor fuel economy, measure the compression
pressure.
1. WARM UP AND STOP ENGINE
Allow the engine to warm up to normal operating
temperature.
2. DISCONNECT DISTRIBUTOR CONNECTOR(S)
3. DISCONNECT HIGH ±TENSION CORDS FROM
SPARK PLUGS
Disconnect the high ± tension cords at the rubber
boot.
DO NOT pull on the cords.
NOTICE: Pulling on or bending the cords may damage the
conductor inside.
4. REMOVE SPARK PLUGS
Using a 16 mm plug wrench, remove the spark plug.
± 5S±FE ENGINEENGINE MECHANICALEG1±23
Page 74 of 4770
(e) If the cylinder compression in one or more cylinders is
low, pour a small amount of engine oil into the cylin±
der through the spark plug hole and repeat steps (a)
through
(c) for cylinders with low compression.
wIf adding oil helps the compression, chances are
that the piston rings and/or cylinder bore are
worn or damaged.
wIf pressure stays low, a valve may be sticking or
seating is improper, or there may be leakage past
the gasket.
6. REINSTALL SPARK PLUGS
Using a 16 mm plug wrench, install the spark plug.
Torque: 18 N±m (180 kgf±cm, 13 ft±lbf)
7. RECONNECT HIGH±TENSION CORDS TO SPARK
PLUGS
8. RECONNECT DISTRIBUTOR CONNECTOR(S)
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11. DISCONNECT OIL PRESSURE SWITCH
CONNECTOR
12. DISCONNECT ENGINE WIRE (FOR OXYGEN
SENSORS) FROM ENGINE HANGER
13. REMOVE WATER OUTLET
(a) Disconnect the following connectors:
(1) Engine coolant temperature sender gauge con±
nector
(2) Engine coolant temperature sensor connector
(b) Disconnect the following hoses:
(1) Upper radiator hose
(2) Water bypass pipe hose
(3) Heater water hose
(4) IAC water bypass hose
(5) 2 TVV (for EVAP) vacuum hoses
14. REMOVE WATER BYPASS PIPE
(a) Disconnect the following hoses:
(1) IAC water bypass hose
(2) Heater water hose
(3) w/ Oil Cooler:
2 oil cooler water bypass hoses (5) 3 bolts and 2 nuts
(6) Exhaust manifold
(7) Gasket
(8) Retainer
(9) Cushion
(10) WU±TWC
(c) Remove the 2 bolts, water outlet and gasket.
± 5S±FE ENGINEENGINE MECHANICALEG1±44
Page 99 of 4770
NOTICE:
wSupport the timing belt, :o the meshing of crank±
shaft timing pulley and timing belt does not shift.
wBe careful not to drop anything inside the timing
belt cover.
wDo not allow the belt to come into correct with oil,
water or dust.
30. REMOVE ENGINE HANGERS
Remove the bolt and engine hanger. Remove the 2
engine hangers. Remove the ground strap.
31. REMOVE GENERATOR BRACKET
Remove the 3 bolts and generator bracket.
32. REMOVE OIL PRESSURE SWITCH 27. REMOVE CAMSHAFT TIMING PULLEY
(See steps 2 to 15 on pages EG1±26 to 28)
28. REMOVE NO. 1 IDLER PULLEY AND TENSION
SPRING
Remove the bolt, pulley and tension spring.
33. REMOVE CYLINDER HEAD COVER
Remove the 4 nuts, grommets, head cover and gasket.29. REMOVE NO.3 TIMING BELT COVER
Remove the 4 bolts and timing and cover.
± 5S±FE ENGINEENGINE MECHANICALEG1±49
Page 105 of 4770
CYLINDER HEAD COMPONENTS
INSPECTION, CLEANING AND REPAIR
1. CLEAN TOP SURFACES OF PISTONS AND
CYLINDER BLOCK
(a) Turn the crankshaft, and bring each piston to top dead
center (TDC). Using a gasket scraper, remove all the
carbon from the piston top surface.
(b) Using a gasket scraper, remove all the gasket material
from the cylinder block surface.
(c) Using compressed air, blow carbon and oil from the
bolt holes.
CAUTION: Protect your eyes when using high pressure
compressed air.
2. CLEAN CYLINDER HEAD
A. Remove gasket material
Using a gasket scraper, remove all the gasket material
from the cylinder block contact surface.
NOTICE: Be careful not to scratch the cylinder block
contact surface.
B. Clean combustion chambers
Using a wire brush, remove all the carbon from the
combustion chambers.
NOTICE: Be careful not to scratch the cylinder block
contact surface.
(c) Using needle±nose pliers, remove the oil seal.
± 5S±FE ENGINEENGINE MECHANICALEG1±55
Page 123 of 4770
10. INSTALL GENERATOR BRACKET
Install the generator bracket with the 3 bolts.
Torque: 42 N±m (425 kgf±cm, 31 ft±lbf)
11. INSTALL ENGINE HANGERS
Install the engine hanger with the bolt. Install the 2
engine hangers. Install the ground strap.
Torque: 25 N±m (250 kgf±cm, 18 ft±lbf)
(c) Install the gasket to the head cover.
(d) Install the head cover with the 4 grommets and nuts.
Uniformly tighten the nuts in several passes.
Torque: 23 N±m (230 kgf±cm, 17 ft±lbf)
HINT: Install the grommets so that their markings are
as shown in the illustration.
9. INSTALL OIL PRESSURE SWITCH
Apply adhesive to 2 or 3 threads.
Adhesive:
Part No.08833±00080, THREE BOND 1324 or equivalent
12. INSTALL NO.3 TIMING BELT COVER
Install the timing belt cover with the 4 bolts.
Torque: 7.8 N±m (80 kgf±cm, 69 in±lbf)
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31. ASSEMBLE EXHAUST MANIFOLD AND WARM UP
THREE±WAY CATALYTIC CONVERTER
Assemble the following parts:
(1) WU±TWC
(2) Cushion
(3) Retainer
(4) Gasket
(5) Exhaust manifold
(6) 3 bolts and 2 nuts
Torque: 29 N±m (300 kgf±cm, 22 ft±lbf)
(c) Connect the following connectors:
(1) Engine coolant temperature sender gauge con±
nector
(2) Engine coolant temperature sensor connector
29. CONNECT ENGINE WIRE (FOR OXYGEN SENSORS)
TO ENGINE HANGER
30. CONNECT OIL PRESSURE SWITCH CONNECTOR
32. INSTALL EXHAUST MANIFOLD AND WARM UP
THREE±WAY CATALYTIC CONVERTER
ASSEMBLY
(a) Install a new gasket, the exhaust manifold and WU ±
TWC assembly with the 6 nuts. Uniformly tighten the
nuts in several passes.
Torque: 49 N±m (540 kgf±cm, 36 ft±lbf)
(7) 2 converter heat insulators
(8) 8 bolts
(9) Manifold lower heat insulator
(10) 3 bolts
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Warpage
Cylinder block side
Manifold side
Valve seat
Refacing angle
Contacting angle
Contacting width
SERVICE SPECIFICATIONS
SERVICE DATA
Deviation
Free length
Installed tension et 34.7 mm (1.366 in.) Free length
Installed load at 50.5 mm (1.988 in.)
Inside diameter
Outside diameter (for repair part)
Lifter diameter
Lifter bore diameter
Oil clearance Difference of pressure between each cylinder
Vale face angle
Stem diameter Idler pulley
tension spring Intake
manifold
vacuum
Compression
pressure
Valve guide
bushing
Valve overall length
Stem oil clearance
Margin thickness
Cylinder
head
at idle speed
Valve springet 250 rpm Idle speed
Valve lifter
Warpage Manifold Valve
± 5S±FE ENGINEENGINE MECHANICALEG1±140