Page 2141 of 4770

BE0AK±03
N02332
1
2 3
± BODY ELECTRICALCOMBINATION METER
BE±47
2267 Author: Date:
INSPECTION
1. INSPECT SPEEDOMETER ON±VEHICLE
Using a speedometer tester, inspect the speedometer for allow-
able indication error and check the operation of the odometer.
HINT:
Tire wear and tire over or under inflation will increase the indica-
tion error.
If error is excessive, replace the speedometer.
USA (mph)CANADA (km/h)
Standard indication Allowable rangeStandard indication Allowable range
20 18 ± 24 20 17 ± 24
40 38 ± 44 40 38 ± 46
60 56 ± 66 60 57.5 ± 67
80 78 ± 88 80 77 ± 88
100 98 ± 110 100 96 ± 109
120 118 ± 132 120 115 ± 130
140 134 ± 151.5
160 153 ± 173
2. INSPECT VEHICLE SPEED SENSOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and negative (±) lead to terminal 2.
(b) Connect the positive (+) lead from the tester to terminal
3 and the negative (±) lead to terminal 2.
(c) Rotate the shaft.
(d) Check that there is voltage change from approx. 0 V to
11 V or more between terminals 2 and 3.
HINT:
The voltage change should be performed 4 times for every rev-
olution of the speed sensor shaft.
If operation is not as specified, replace the sensor.
3. INSPECT TACHOMETER ON±VEHICLE
(a) Connect a tune±up test tachometer, and start the engine.
NOTICE:
Reversing the connection of the tachometer will dam-
age the transistors and diodes inside.
When removing or installing the tachometer, be care-
ful not to drop or subject it to heavy shocks.
Page 2422 of 4770

DI00G±05
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Data Vehicle
Brought in
License No.
Model and Model
Year
Frame No.
Engine Model
Odometer Reading
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveaability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after±fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Datas Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temperature Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm CoolCold (approx. °F/ °C)
Highway
SuburbsInner cityUphillDownhill
Rough road
Other
Cold
Warming upAfter warming upAny temperatureOther
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of MILRemains on Sometimes light up Does not light up
NormalMalfunction code(s) (code )
Freezed frame data ( )
NormalMalfunction code(s) (code )
Freezed frame data ( )
Normal Mode
(Precheck)
Check Mode DTC InspectionInspector's
Name
km
miles
DI±2
± DIAGNOSTICSENGINE (5S±FE)
237 Author: Date:
CUSTOMER PROBLEM ANALYSIS CHECK
Page 2616 of 4770

DI079±02
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Date Vehicle
Brought in
License No.
Model and Model
Year
Frame No.
Engine Model
Odometer Reading
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after±fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Dates Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temperature Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm CoolCold (approx. °F/ °C)
Highway
SuburbsInner cityUphillDownhill
Rough road
Other
Cold
Warming upAfter warming upAny temperatureOther
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of MILRemains on Sometimes light up Does not light up
NormalMalfunction code(s) (code )
Freezed frame data ( )
NormalMalfunction code(s) (code )
Freezed frame data ( )
Normal Mode
(Precheck)
Check Mode DTC InspectionInspector's
Name
km
miles
DI±196
± DIAGNOSTICSENGINE (1MZ±FE)
431 Author: Date:
CUSTOMER PROBLEM ANALYSIS CHECK
Page 2808 of 4770
DI02V±02
Transaxle Control
System Check SheetInspector 's
Name:
Customer 's Name
Registration No.
Registration Year
Frame No.
Date Vehicle
Brought InOdometer Readingkm
mile / /
/ /
Date Problem
Occurred
How Often Prob-
lem Occurs ?/ /
Continuous Intermittent ( times a day)
Symptoms
Vehicle does not move ( Any position Particular position )
No up±shift ( 1st " 2nd 2nd " 3rd 3rd " O/D )
No down±shift ( O/D " 3rd 3rd " 2nd 2nd " 1st )
Lock±up malfunction
Shift point too high or too low
Harsh engagement ( N " D Lock±up Any drive position )
Slip or shudder
No kick±down
Others
Check ItemMalfunction
Indicator Lamp
DTC Check
1st Time
2nd Time Normal code Malfunction code (Code ) Normal Remains ON
Normal code Malfunction code (Code ) DI±388
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
623 Author: Date:
CUSTOMER PROBLEM ANALYSIS CHECK
Page 2857 of 4770
DI02D±01
Transaxle Control
System Check SheetInspector 's
Name:
Customer 's Name
Registration No.
Registration Year
Frame No.
Date Vehicle
Brought InOdometer Readingkm
mile / /
/ /
Date Problem
Occurred
How Often Does
Problem Occur?/ /
Continuous Intermittent ( times a day)
Symptoms
Vehicle does not move ( Any position Particular position )
No up±shift ( 1st " 2nd 2nd " 3rd 3rd " O/D )
No down±shift ( O/D " 3rd 3rd " 2nd 2nd " 1st )
Lock±up malfunction
Shift point too high or too low
Harsh engagement ( N " D Lock±up Any drive position )
Slip or shudder
No kick±down
Others
Check ItemMalfunction
Indicator Lamp
DTC Check1st Time
2nd Time Normal code Malfunction code (Code ) Normal Remains ON
Normal code Malfunction code (Code )
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
DI±437
672 Author: Date:
CUSTOMER PROBLEM ANALYSIS CHECK
Page 2912 of 4770
DI03B±02
ABS Check Sheet
Inspector 's
Name:
Customer 's Name
Date Vehicle
Brought InRegistration Year Registration No.
Frame No.
Odometer Reading/ /
/ /
Date Problem First Occurred
Frequency Problem Occurs/ /
ContinuousIntermittent ( times a day)
Remains ONDoes not Light Up
DTC Check1st Time
2nd TimeNormal Code
Malfunction Code (Code )
Normal CodeMalfunction Code (Code )
Symptomskm
miles
ABS does not operate.
ABS Warning Light
AbnormalABS does not operate efficiently. DI±492
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
727 Author: Date:
CUSTOMER PROBLEM ANALYSIS CHECK
Page 2958 of 4770
DI03U±04
ABS Check Sheet
Inspector 's
Name:
Customer 's Name
Date Vehicle
Brought InRegistration Year Registration No.
Frame No.
Odometer Reading/ /
/ /
Date Problem First Occurred
Frequency Problem Occurs/ /
ContinuousIntermittent ( times a day)
Remains ONDoes not Light Up
DTC Check1st Time
2nd TimeNormal Code
Malfunction Code (Code )
Normal CodeMalfunction Code (Code )
Symptomskm
miles
ABS does not operate.
ABS Warning Light
AbnormalABS does not operate intermittently. DI±538
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
773 Author: Date:
CUSTOMER PROBLEM ANALYSIS CHECK
Page 2993 of 4770
DI04D±02
ABS & TRAC Check Sheet
Inspector 's
Name:
Customer 's Name
Date Vehicle
Brought InRegistration Year Registration No.
Frame No.
Odometer Reading/ /
/ /
Date Problem First Occurred
Frequency Problem Occurs/ /
ContinuousIntermittent ( times a day)
Remains ONDoes not Light Up
DTC Check1st Time
2nd TimeNormal Code
Malfunction Code (Code )
Normal CodeMalfunction Code (Code )
Symptomskm
miles
Check ItemNormal
ABS does not operate.
ABS Warning Light
AbnormalABS does not operate efficiently.
Malfunction
Indicator LightMalfunction Code (Code )
TRAC does not operate. (Wheels spin when starting rapidly.)
TRAC OFF Indicator
Light Abnormal
SLIP Indicator
Light Abnormal
Remains ON
Remains ON Does not Light UpBlinks Does not Light Up
± DIAGNOSTICSABS & TRACTION CONTROL SYSTEM
DI±573
808 Author: Date:
CUSTOMER PROBLEM ANALYSIS CHECK