Page 2908 of 4770
Q07595
2
4
DI±488
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
723 Author: Date:
INSPECTION PROCEDURE
O/D OFF indicator light does not light up
1 Check O/D main switch.
PREPARATION:
Disconnect the O/D main switch connector.
CHECK:
Check continuity between terminals 2 and 4 of O/D main switch
connector.
OK:
O/D main switchResistance
ON8 W (open)
OFF0 W (continuity)
NG Replace the O/D main switch.
OK
2 Check and replace the combination meter (See page BE±2).
NG Replace the combination meter.
OK
3 Check OVRDRIVE CUT SW2 signal.
When using TOYOTA hand±held tester
PREPARATION:
(a) Connect a TOYOTA hand±held tester to the DLC3.
(b) Turn the ignition switch ON and TOYOTA hand±held tes-
ter main switch ON.
CHECK:
Read the OVRDRIVE CUT SW2 signal on the TOYOTA hand±
held tester.
OK:
O/D main switch conditionOVRDRIVE CUT SW2 signal
Pushed inOFF
Pushed outON
Page 2915 of 4770
F02201
DLC1
TsTc E1
BR3904
0.13 sec. 0.13 sec.
ON
OFF
BR3893
Malfunction Code (Example Code 72, 76)
72 67
ON
OFF
0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec.1.5 sec.
2.5 sec.4 sec.
Repeat
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
DI±495
730 Author: Date:
2. SPEED SENSOR SIGNAL
(a) Check the speed sensor signal.
(1) Turn the ignition switch OFF.
(2) Using SST, connect terminals Ts and E
1 of DLC1.
SST 09843 ± 18020
(3) Start the engine.
(4) Check that the ABS warning light blinks.
HINT:
If the ABS warning light does not blink, inspect the ABS warning
light circuit (See page DI±529).
(5) Drive vehicle straight forward.
HINT:
Drive vehicle faster than 45 km/h (28 mph) for several seconds.
(6) Stop the vehicle.
(7) Using SST, connect terminals Tc and E
1 of DLC1.
SST 09843 ± 18020
(8) Read the number of blinks of the ABS warning light.
HINT:
See the list of DTC shown on the next page.
If every sensor is normal, a normal code is output (A cycle
of 0.25 sec. ON and 0.25 sec. OFF is repeated).
If 2 or more malfunctions are indicated at the same time,
the lowest numbered code will be displayed 1st.
(9) After doing the check, disconnect the SST from ter-
minals Ts and E
1, Tc and E1 of DLC1, and turn igni-
tion switch OFF.
SST 09843 ± 18020
Page 2917 of 4770
DI03D±03
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
DI±497
732 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Using SST 09843 ±18020, connect the terminals Tc and E1, and remove the short pin.
If any abnormality is not found when inspection parts, inspect the ECU.
If a malfunction code is displayed during the DTC check, check the circuit listed for the code. For details
of each code, turn to the page referred to under the ºSee pageº for respective ºDTC No.º in the DTC
chart.
DTC No.
(See Page)Detection ItemTrouble Area
11
(DI±502)Open circuit in ABS solenoid relay circuitABS solenoid relay
12
(DI±502)Short circuit in ABS solenoid relay circuit
ABS solenoid relay
ABS solenoid relay circuit
13
(DI±507)Open circuit in ABS motor relay circuitABS motor relay
14
(DI±507)Short circuit in ABS motor relay circuit
ABS motor relay
ABS motor relay circuit
21
(DI±511)Open or short circuit in 2±position solenoid circuit for right front
wheelABS actuator
SFRR or SFRH circuit
22
(DI±511)Open or short circuit in 2±position solenoid circuit for left front
wheelABS actuator
SFLR or SFLH circuit
23
(DI±511)Open or short circuit in 2±position solenoid circuit for right rear
wheelABS actuator
SRRR or SRRH circuit
24
(DI±511)Open or short circuit in 2±position solenoid circuit for left rear
wheelABS actuator
SRLR or SRLH circuit
31
(DI±514)Right front wheel speed sensor signal malfunction
32
(DI±514)Left front wheel speed sensor signal malfunctionRight front, left front, right rear and left rear speed sensor
Eh d i it33
(DI±514)Right rear wheel speed sensor signal malfunction
Each speed sensor circuit
Speed sensor rotor
34
(DI±514)Left rear wheel speed sensor signal malfunction
33, 34
(DI±519)Rear speed sensor rotor faulty
Rear axle hub
Right rear, left rear speed sensor
Rear speed sensor circuit
41
(DI±520)Power source voltage down
Battery
Charging system
Power source circuit
49
(DI±523)Open circuit in stop light switch circuitStop light switch
Stop light switch circuit
51
(DI±525)Pump motor is lockedABS pump motor
Always ON
(DI±527)Malfunction in ECUECU
Battery
Page 2954 of 4770
F00172
J/C
EC BRA
ABR
3
16 DLC1
Ts E
1
R±Y
II38
R±Y
A198
TsABS ECU
J22: (1MZ±FE)
J23: (5S±FE)
J/C
BRA
ABR
3
16 DLC1
Ts E
1
R±Y
II38
R±Y
A198
TsABS ECU
J22: (1MZ±FE)
J23: (5S±FE)
AB0119S08096
F00446DLC1 DLC1
DLC1
DLC1DLC1
Ts
DLC1 E1
ON
DI±534
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
769 Author: Date:
Ts Terminal Circuit
CIRCUIT DESCRIPTION
The sensor check circuit detects abnormalities in the speed sensor signal which cannot be detected with
the DTC check.
Connecting terminals Ts and E
1 of the DLC1 in the engine compartment starts the check.
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check voltage between terminals Ts and E1 of DLC1.
CHECK:
(a) Turn the ignition switch ON.
(b) Measure voltage between terminals Ts and E
1 of DLC1.
OK:
Voltage: 10 ± 14 V
OK If ABS warning light does not blink even after Ts
and E
1 are connected, the ECU may be defec-
tive.
NG
DI03S±03
Page 2960 of 4770
BR3890
F02201
DLC1
TsTc E1
BR3904
0.13 sec. 0.12 sec.
ON
OFF DI±540
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
775 Author: Date:
(d) Clear the DTC.
(1) Using SST, connect terminals Tc and E
1 of DLC2 or
DLC1.
SST 09843 ± 18020
(2) Turn the ignition switch ON.
(3) Clear the DTC stored in ECU by depressing the
brake pedal 8 or more times within 3 seconds.
(4) Check that the warning light shows the normal
code.
(5) Remove the SST from the terminals of DLC2 or
DLC1.
SST 09843 ± 18020
HINT:
Cancellation cannot be done by removing the battery cable or
ECU±B fuse.
2. SPEED SENSOR SIGNAL
(a) Check the speed sensor signal.
(1) When the ignition switch is turned ON, check that
the ABS warning light goes on for 2 seconds.
(2) Turn the ignition switch OFF.
(3) Using SST, connect terminals Ts and E
1 of DLC1.
SST 09843 ± 18020
(4) Start the engine.
(5) Check that the ABS warning light blinks.
HINT:
If the ABS warning light does not blink, inspect the ABS warning
light circuit (See page DI±565).
(6) Drive vehicle straight forward.
HINT:
Drive vehicle at 45 ± 55 km/h (28 ± 34 mph) for several seconds.
If the brake is applied during the check, the check routine must
be started again.
(7) Stop the vehicle.
(8) Turn the ignition switch OFF.
(9) Disconnect the SST from terminals Ts and E
1 and,
connect the SST to terminals Tc and E
1 of DLC1.
SST 09843 ± 18020
(10) Turn the ignition switch ON.
(11) Read the number of blinks of the ABS warning light.
Page 2962 of 4770
DI03W±11
DI±542
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
777 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Using SST 09843 ±18020, connect the terminals Tc and E1.
If a malfunction code is displayed during the DTC check, check the circuit listed for the code. For details
of each code, turn to the page referred to under the ºSee pageº for respective ºDTC No.º in the DTC
chart.
DTC No.
(See Page)Detection ItemTrouble Area
11
(DI±546)ABS solenoid valve relay faulty
ABS solenoid valve relay
Valve supply voltage
ECU
13
(DI±548)ABS pump motor faulty
ABS motor relay
Pump motor voltage
Pump motor lead disconnected
ECU
21
(DI±550)Right front solenoid valves faultyABS actuator (right front inlet or outlet solenoid valve)
22
(DI±550)Left front solenoid valves faultyABS actuator (left front inlet or outlet solenoid valve)
23
(DI±550)Right rear solenoid valves faultyABS actuator (right rear inlet or outlet solenoid valve)
24
(DI±550)Left rear solenoid valves faultyABS actuator (left rear inlet or outlet solenoid valve)
31
(DI±552)Right front wheel speed sensor signal malfunction
32
(DI±552)Left front wheel speed sensor signal malfunctionRight front, left front, right rear and left rear speed sensor
Each speed sensor circuit
33
(DI±552)Right rear wheel speed sensor signal malfunction
Each s eed sensor circuit
Sensor installation
ECU
34
(DI±552)Left rear wheel speed sensor signal malfunction
35
(DI±552)Open circuit in right front wheel speed sensor circuitRight front, left front speed sensor
Eh d i it36
(DI±552)Open circuit in left front wheel speed sensor circuit
Each speed sensor circuit
ECU
37
(DI±557)Speed sensor rotor is wrong number of teeth on one of the 4
wheelsSpeed sensor
Sensor rotor
ECU
38
(DI±552)Open circuit in right rear wheel speed sensor circuitRight rear, left rear speed sensor
Eh d i it39
(DI±552)Open circuit in left rear wheel speed sensor circuit
Each speed sensor circuit
ECU
41
(DI±558)Low battery positive voltage
Battery
Charging system regulator
Power source circuit
ECU
58
(DI±561)Open circuit in stop light switch circuit
Stop light switch
Stop light switch circuit
ECU
62
(DI±563)Malfunction in ECUECU
Page 2989 of 4770
F00095
11ECU
R±Y
AA6 IK2
3
J/CDLC1
BR
Ts
J22: (1MZ±FE)16
EC5
E
1Ts
BRAII38
J23: (5S±FE)R±Y
11ECU
R±Y
AA6 IK2
3
J/CDLC1
BR
Ts
J22: (1MZ±FE)165
E
1Ts
BRAII38
J23: (5S±FE)R±Y B±Y (1MZ±FE)
LG (5S±FE)
AB0119S08096
F00446DLC1 DLC1
DLC1
DLC1
DLC1
Ts
DLC1 E1
ON
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
DI±569
804 Author: Date:
Ts Terminal Circuit
CIRCUIT DESCRIPTION
The sensor check circuit detects abnormalities in the speed sensor signal which cannot be detected with
the DTC check.
Connecting terminals Ts and E
1 of the DLC1 in the engine compartment starts the check.
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check voltage between terminals Ts and E1 of DLC1.
CHECK:
(a) Turn the ignition switch ON.
(b) Measure voltage between terminals Ts and E
1 of DLC1.
OK:
Voltage: 10 ± 14 V
OK If ABS warning light does not blink even after Ts
and E
1 are connected, the ECU may be defec-
tive.
NG
DI04A±08
Page 2996 of 4770
F02201
DLC1
TsTc E
1
BR3904
0.13 sec. 0.13 sec.
ON
OFF
BR3893
Malfunction Code (Example Code 72, 76)
72 67
ON
OFF
0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec.1.5 sec.
2.5 sec.4 sec.
Repeat DI±576
± DIAGNOSTICSABS & TRACTION CONTROL SYSTEM
811 Author: Date:
2. SPEED SENSOR SIGNAL
(a) Check the speed sensor signal.
(1) Turn the ignition switch OFF.
(2) Using SST, connect terminals Ts and E
1 of DLC1.
SST 09843 ± 18020
(3) Start the engine.
(4) Check that the ABS warning light blinks.
HINT:
If the ABS warning light does not blink, inspect the ABS warning
light circuit (See page DI±612).
(5) Drive vehicle straight forward.
HINT:
Drive vehicle faster than 45 km/h (28 mph) for several seconds.
(6) Stop the vehicle.
(7) Using SST, connect terminals Tc and E
1 of DLC1.
SST 09843 ± 18020
(8) Read the number of blinks of the ABS warning light.
HINT:
See the list of DTC shown on the next page.
If 2 or more malfunctions are indicated at the same time,
the lowest numbered code will be displayed 1st.
If every sensor is normal, a normal code is output (A cycle
of 0.25 sec. ON and 0.25 sec. OFF is repeated).
(9) After doing the check, disconnect the SST from ter-
minals Ts and E
1, Tc and E1 of DLC1, and turn igni-
tion switch OFF.
SST 09843 ± 18020
