Page 4034 of 4770
SS05W±06
SS±72
± SERVICE SPECIFICATIONSAIR CONDITIONING
235 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Compressor x Discharge hose101007
Compressor x Suction hose101007
Condenser x Disaharge hose101007
Condenser x Liquid tube1414010
Receiver x Liquid tube5.45548 in.´lbf
Expansion valve x Evaporator5.45548in.´lbf
Compressor x Engine2525018
Compressor x Compressor bracket (1MZ±FE Only)2525018
Drive belt adjusting bar bracket x Compressor2525018
Drive belt adjusting bar bracket x Adjusting bar1818513
Pivot bolt 5S±FE5252038Pivot bolt 5S FE
1MZ±FE5657041
Adjusting lock bolt1818513
Pressure switch x Liquied tube101007
Pressure plate x Compressor13.21359
Suction line (Piping joint)3233024
Suction line (Block joint)101007
Page 4036 of 4770

FI2553
SST
S04600
Fuel
Pump
Connector
S05326
Plug SF±2
± SFI (5S±FE)SFI SYSTEM
1435 Author: Date:
(b) When installing the battery, be especially careful not to in-
correctly connect the positive (+) and negative (±) cables.
(c) Do not permit parts to receive a severe impact during re-
moval or installation. Handle all SFI parts carefully, espe-
cially the ECM.
(d) Be careful during troubleshooting as there are numerous
transistor circuit, and even slight terminal contact can
cause further troubles.
(e) Do not open the ECM cover.
(f) When inspecting during rainy weather, take care to pre-
vent entry of water. Also, when washing the engine
compartment, prevent water from getting on the SFI parts
and wiring connectors.
(g) Parts should be replaced as an assembly.
(h) Care should be taken when pulling out and inserting wir-
ing connectors.
(1) Release the lock and pull out the connector, pulling
on the connectors.
(2) Fully insert the connector and check that it is locked.
(i) Use SST for inspection or test of the injector or its wiring
connector.
SST 09842±30070
8. FUEL SYSTEM
(a) When disconnecting the high fuel pressure line, a large
amount of gasoline will spill out, so observe these proce-
dures:
(1) Disconnect the fuel pump connector.
(2) Start the engine. After the engine has stopped on
its own, turn the ignition switch OFF.
(3) Put a container under the connection.
(4) Slowly loosen the connection.
(5) Disconnect the connection.
(6) Plug the connection with a rubber plug.
(7) Reconnect the fuel pump connector.
Page 4040 of 4770

S05331
SF0D7±03
S05327
Fuel Inlet Hose
S05522
SF±6
± SFI (5S±FE)FUEL PUMP
1439 Author: Date:
FUEL PUMP
ON±VEHICLE INSPECTION
1. CHECK FUEL PUMP OPERATION
(a) Connect a TOYOTA hand±held tester to the DLC3.
(b) Turn the ignition switch ON and push the TOYOTA hand±
held tester main switch ON.
NOTICE:
Do not start the engine.
(c) Select the ACTIVE TEST mode on the TOYOTA hand±
held tester.
(d) Please refer to the TOYOTA hand±held tester operator's
manual for further details.
(e) If you have no TOYOTA hand±held tester, connect the
positive (+) and negative (±) leads from the battery to the
fuel pump connector. (See step 7)
(f) Check that there is pressure in the fuel inlet hose from the
fuel filter.
HINT:
If there is fuel pressure, you will hear the sound of fuel flowing.
If there is no pressure, check the fusible link, fuses, EFI main
relay, fuel pump, ECM and wiring connections.
(g) Turn the ignition switch OFF.
(h) Disconnect the TOYOTA hand±held tester from the
DLC3.
2. CHECK FUEL PRESSURE
(a) Check the battery positive voltage is above 12 V.
(b) Disconnect the negative (±) terminal cable from the bat-
tery.
(c) Remove the union bolt and 2 gaskets, and disconnect the
fuel inlet hose from the fuel filter outlet.
CAUTION:
Put a shop towel under the fuel filter.
Slowly loosen the union bolt.
Page 4087 of 4770

SF0EA±03
S05545
DisconnectOhmmeter
E2
VC
A03009B01912
w/o Immobilizer
w/ ImmobiliserDisconnect
Vacuum
PIM
E2 ECM
ECM PIM (+)E2 (±) Voltmeter
Voltage Drop:
Applied
Vacuum
kPa
mmHg
in.Hg
Vo l t a ge
drop V13.3
100
3.94
0.3 ± 0.5
26.7 40.0 53.5 66.7
200
7.87
300
11.81400
15.75500
19.69
0.7 ± 0.9 1.1 ± 1.3 1.5 ± 1.7 1.9 ± 2.1
± SFI (5S±FE)MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
SF±53
1486 Author: Date:
INSPECTION
1. INSPECT POWER SOURCE VOLTAGE OF MAP SEN-
SOR
(a) Disconnect the MAP sensor connector.
(b) Turn the ignition switch ON.
(c) Using a voltmeter, measure the voltage between connec-
tor terminals VC and E2 of the wiring harness side.
Voltage: 4.5 ± 5.5 V
(d) Turn the ignition switch OFF.
(e) Reconnect the MAP sensor connector.
2. INSPECT POWER OUTPUT OF MAP SENSOR
(a) Turn the ignition switch ON.
(b) Disconnect the vacuum hose from the MAP sensor.
(c) Connect a voltmeter to terminals PIM and E2 of the ECM,
and measure the output voltage under ambient atmo-
spheric pressure.
(d) Apply vacuum to the MAP sensor in 13.3 kPa (100 mmHg,
3.94 in.Hg) segments to 66.7 kPa (500 mmHg, 19.69
in.Hg).
(e) Measure the voltage drop from step (c) above for each
segment.
(f) Turn the ignition switch OFF.
(g) Reconnect the vacuum hose to the MAP sensor.
Page 4089 of 4770

SF0EG±03
B06551
Disconnect
VC
E2Voltmeter
A03018S05603B06553B06552
B06570
Vacuum
Disconnect
ECME2
Disconnect
Pressure
Vacuum
PTNK
Voltmeter
PTNK (+) E2 (±) w/ Immobiliser
ECM
w/o Immobiliser
Pressure
Type A
Type B
P
± SFI (5S±FE)VAPOR PRESSURE SENSOR
SF±55
1488 Author: Date:
INSPECTION
1. INSPECT POWER SOURCE VOLTAGE OF VAPOR
PRESSURE SENSOR
(a) Disconnect the vapor pressure sensor connector.
(b) Turn the ignition switch ON.
(c) Using a voltmeter, measure the voltage between connec-
tor terminals VC and E2 of the wiring harness side.
Voltage: 4.5 ± 5.5 V
(d) Turn the ignition switch OFF.
(e) Reconnect the vapor pressure sensor connector.
2. INSPECT POWER OUTPUT OF VAPOR PRESSURE
SENSOR
(a) Turn the ignition switch ON.
(b) Disconnect the vacuum hose from the vapor pressure
sensor.
(c) Connect a voltmeter to terminals PTNK and E2 of the
ECM, and measure the output voltage under the following
conditions:
(1) Apply vacuum (2.0 kPa (15 mmHg, 0.59 in.Hg)) to
the vapor pressure sensor.
Voltage: 1.3 ± 2.1 V
(2) Release the vacuum from the vapor pressure sen-
sor.
Voltage: 3.0 ± 3.6 V
(3) Apply pressure (1.5 kPa (15 gf/cm
2, 0.22 psi)) to the
vapor pressure sensor.
Voltage: 4.2 ± 4.8 V
(d) Turn the ignition switch OFF.
(e) Reconnect the vacuum hose to the vapor pressure sen-
sor.
Page 4102 of 4770

FI2553
SST
S04600
Fuel
Pump
Connector
S05039
Plug
SF±2
± SFI (1MZ±FE)SFI SYSTEM
1501 Author: Date:
(b) When installing the battery, be especially careful not to in-
correctly connect the positive (+) and negative (±) cables.
(c) Do not permit parts to receive a severe impact during re-
moval or installation. Handle all SFI parts carefully, espe-
cially the ECM.
(d) Be careful during troubleshooting as there are numerous
transistor circuit, and even slight terminal contact can
cause further troubles.
(e) Do not open the ECM cover.
(f) When inspecting during rainy weather, take care to pre-
vent entry of water. Also, when washing the engine
compartment, prevent water from getting on the SFI parts
and wiring connectors.
(g) Parts should be replaced as an assembly.
(h) Care should be taken when pulling out and inserting wir-
ing connectors.
(1) Release the lock and pull out the connector, pulling
on the connectors.
(2) Fully insert the connector and check that it is locked.
(i) Use SST for inspection or test of the injector or its wiring
connector.
SST 09842±30070
8. FUEL SYSTEM
(a) When disconnecting the high fuel pressure line, a large
amount of gasoline will spill out, so observe these proce-
dures:
(1) Disconnect the fuel pump connector.
(2) Start the engine. After the engine has stopped on
its own, turn the ignition switch to LOCK.
(3) Put a container under the connection.
(4) Slowly loosen the connection.
(5) Disconnect the connection.
(6) Plug the connection with a rubber plug.
Page 4106 of 4770

S05358
TOYOTA
Hand Held TesterSF079±04
S05353
S05359
Fuel Tube Connector
SF±6
± SFI (1MZ±FE)FUEL PUMP
1505 Author: Date:
FUEL PUMP
ON±VEHICLE INSPECTION
1. CHECK FUEL PUMP OPERATION
(a) Connect a TOYOTA hand±held tester to the DLC3.
(b) Turn the ignition switch ON and push the TOYOTA hand±
held tester main switch ON.
NOTICE:
Do not start the engine.
(c) Select the ACTIVE TEST mode on the TOYOTA hand±
held tester.
(d) Please refer to the TOYOTA hand±held tester operator's
manual for further details.
(e) If you have no TOYOTA hand±held tester, connect the
positive (+) and negative (±) leads from the battery to the
fuel pump connector. (See step 7)
(f) Check that there is pressure in the fuel inlet hose from the
fuel filter.
HINT:
If there is fuel pressure, you will hear the sound of fuel flowing.
If there is no pressure, check these parts:
Fusible link
Fuses
EFI main relay
Fuel pump
ECM
Wiring connections
(g) Turn the ignition switch OFF.
(h) Disconnect the TOYOTA hand±held tester from the
DLC3.
2. CHECK FUEL PRESSURE
(a) Check the battery positive voltage is above 12 V.
(b) Disconnect the negative (±) terminal cable from the bat-
tery.
(c) Purchase the new No.1 fuel pipe and take out the fuel
tube connector from its pipe.
Part No. 23801±20041
Page 4108 of 4770

S05351
S06086
Fuel Hose
Clamp
S04508
Ohmmeter
4 5
S04509
4 5
Battery SF±8
± SFI (1MZ±FE)FUEL PUMP
1507 Author: Date:
(p) After checking fuel pressure, disconnect the negative (±)
terminal cable from the battery and carefully remove the
SST and fuel tube connector to prevent gasoline from
splashing.
SST 09268±41047, 09268±41250, 09268±45012
(q) Reconnect the No.1 fuel pipe (fuel tube connector).
CAUTION:
Perform connecting operations of the fuel tube connector
(quick type) after observing the precautions.
(See page SF±1)
(r) Surely install the fuel hose clamp to the fuel filter with
ºclickº sound.
(s) After installing the clamp, check that the clamp is fixed by
pulling up the clamp.
(t) Reconnect the negative (±) terminal cable to the battery.
(u) Check for fuel leaks.
3. REMOVE REAR SEAT CUSHION
4. REMOVE FLOOR SERVICE HOLE COVER
5. DISCONNECT FUEL PUMP & SENDER GAUGE
CONNECTOR
6. INSPECT FUEL PUMP RESISTANCE
Using an ohmmeter, measure the resistance between terminals
4 and 5.
Resistance: 0.2 ± 3.0 W at 20°C (68°F)
If the resistance is not as specified, replace the fuel pump.
7. INSPECT FUEL PUMP OPERATION
Connect the positive (+) lead from the battery to terminal 4 of
the connector, and the negative (±) lead to terminal 5. Check
that the fuel pump operates.
NOTICE:
These tests must be done quickly (within 10 seconds)
to prevent the coil burning out.
Keep the fuel pump as far away from the battery as
possible.
Always do the switching at the battery side.