Page 3922 of 4770
PP0KG±01
± PREPARATIONAUTOMATIC TRANSAXLE (A140E)
PP±71
123 Author: Date:
AUTOMATIC TRANSAXLE (A140E)
SST (Special Service Tools)
09308±00010Oil Seal Puller
09350±32014TOYOTA Automatic Transmission
Tool Set
(09351±32010)One±way Clutch Test Tool
(09351±32020)Stator Stopper
(09351±32130)Handle
(09351±32150)Oil Seal Replacer
09992±00095Automatic Transmission Oil
Pressure Gauge Set
(09992±00231)Adaptor C
(09992±00271)Gauge Assy
Page 3926 of 4770
PP0M1±01
± PREPARATIONAUTOMATIC TRANSAXLE (A541E)
PP±75
127 Author: Date:
AUTOMATIC TRANSAXLE (A541E)
SST (Special Service Tools)
09223±15020Oil Seal & Bearing Replacer
09308±00010Oil Seal PullerSide gear shaft oil seal
09316±60011Transmission & Transfer Bearing
ReplacerRH side bearing
(09316±00011)Replacer PipeRH side gear shaft oil seal
09350±32014TOYOTA Automatic Transmission
Tool Set
(09351±32010)One±way Clutch Test Tool
(09351±32020)Stator Stopper
(09351±32130)Handle
09992±00095Automatic Transmission Oil
Pressure Gauge SetLine pressure
(09992±00231)Adaptor C
(09992±00271)Gauge Assy
Page 3968 of 4770

SS0AD±03
SS±6
± SERVICE SPECIFICATIONSENGINE MECHANICAL (5S±FE)
169 Author: Date:
ENGINE MECHANICAL (5S±FE)
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,226 kPa (12.5 kgf/cm2, 178 psi) or more
981 kPa (10.0 kgf/cm2, 142 psi)
98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve
clearanceat cold Intake
Exhaust
Adjusting shim (for repair part) Mark 2.500
Mark 2.550
Mark 2.600
Mark 2.650
Mark 2.700
Mark 2.750
Mark 2.800
Mark 2.850
Mark 2.900
Mark 2.950
Mark 3.000
Mark 3.050
Mark 3.100
Mark 3.150
Mark 3.200
Mark 3.250
Mark 3.3000.19 ± 0.29 mm (0.007 ± 0.011 in.)
0.28 ± 0.38 mm (0.011 ± 0.015 in.)
2.500 mm (0.0984 in.)
2.550 mm (0.1004 in.)
2.600 mm (0.1024 in.)
2.650 mm (0.1043 in.)
2.700 mm (0.1063 in.)
2.750 mm (0.1083 in.)
2.800 mm (0.1102 in.)
2.850 mm (0.1122 in.)
2.900 mm (0.1142 in.)
2.950 mm (0.1161 in.)
3.000 mm (0.1181 in.)
3.050 mm (0.1201 in.)
3.100 mm (0.1220 in.)
3.150 mm (0.1240 in.)
3.200 mm (0.1260 in.)
3.250 mm (0.1280 in.)
3.300 mm (0.1299 in.)
Ignition timingw/ Terminals TE1 and E1 connected of DLC18 ± 12° BTDC @ idle
Idle speed±700 ± 50 rpm
Idler pulley
tension springFree length
Installed load at 50.5 mm (1.988 in.)42.0 mm (1.654 in.)
32 ± 37 N (3.25 ± 3.75 kgf, 7.2 ± 8.3 lbf)
Cylinder headWarpage
Cylinder block side Maximum
Manifold sideMaximum
Valve seat
Refacing angle
Contacting angle
Contacting width
0.05 mm (0.0020 in.)
0.08 mm (0.0031 in.)
30°, 45°, 75°
45°
1.0 ± 1.4 mm (0.039 ± 0.055 in.)
Valve guide
bushingInside diameter
Outside diameter (for repair part) STD
O/S 0.056.010 ± 6.030 mm (0.2366 ± 0.2374 in.)
11.048 ± 11.059 mm (0.4331 ± 0.4342 in.)
11.050 ± 11.077 mm (0.4350 ± 0.4361 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Vale face angle
Stem diameterIntake
Eh t
97.40 ± 97.80 mm (3.8346 ± 3.8504 in.)
98.25 ± 98.65 mm (3.8681 ± 3.8839 in.)
97.1 mm (3.823 in.)
98.0 mm (3.858 in.)
44.5°
5.970 ± 5.985 mm (0.2350 ± 0.2356 in.)
5 965 5 980 (0 2348 0 2354 i )Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD
Minimum5.965 ± 5.980 mm (0.2348 ± 0.2354 in.)
0.025 ± 0.060 mm (0.0010 ± 0.0024 in.)
0.030 ± 0.065 mm (0.0012 ± 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
0.8 ± 1.2 mm (0.031 ± 0.047 in.)
0.5 mm (0.020 in.)
Valve springDeviation Maximum
Free length
Installed tension at 34.7 mm (1.366 in.)2.0 mm (0.079 in.)
40.95 ± 42.80 mm (1.6122 ± 1.6850 in.)
164 ± 189 N (16.7 ± 19.3 kgf, 36.8 ± 42.5 lbf)
Page 3973 of 4770

SS076±02
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±11
174 Author: Date:
ENGINE MECHANICAL (1MZ±FE)
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,500 kPa (15.3 kgf/cm2, 218 psi)
1,000 kPa (10.2 kgf/cm2, 145 psi)
100 kPa (1.0 kgf/cm2, 15 psi) or less
Valve
clearanceat cold Intake
Exhaust
Adjusting shim for repair part Mark 2.500
Mark 2.550
Mark 2.600
Mark 2.650
Mark 2.700
Mark 2.750
Mark 2.800
Mark 2.850
Mark 2.900
Mark 2.950
Mark 3.000
Mark 3.050
Mark 3.100
Mark 3.150
Mark 3.200
Mark 3.250
Mark 3.3000.15 ± 0.25 mm (0.006 ± 0.010 in.)
0.25 ± 0.35 mm (0.010 ± 0.014 in.)
2.500 mm (0.0984 in.)
2.550 mm (0.1004 in.)
2.600 mm (0.1024 in.)
2.650 mm (0.1043 in.)
2.700 mm (0.1063 in.)
2.750 mm (0.1083 in.)
2.800 mm (0.1102 in.)
2.850 mm (0.1122 in.)
2.900 mm (0.1142 in.)
2.950 mm (0.1161 in.)
3.000 mm (0.1181 in.)
3.050 mm (0.1201 in.)
3.100 mm (0.1220 in.)
3.150 mm (0.1240 in.)
3.200 mm (0.1260 in.)
3.250 mm (0.1280 in.)
3.300 mm (0.1299 in.)
Ignition timingw/ Terminals TE1 and E1 connected of DLC18 ± 12° BTDC @ idle
Idle speed±700 ± 50 rpm
Timing belt
tensionerProtrusion from housing side10.0 ± 10.8 mm (0.394 ± 0.425 in.)
Cylinder headWarpage Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter STD
O/S 0.05
12 pointed head cylinder head bolt diameter
at tension portion STD
Minimum0.10 mm (0.039 in.)
30°, 45°, 75°
45°
1.0 ± 1.4 mm (0.039 ± 0.055 in.)
10.295 ± 10.313 mm (0.4053 ± 0.4080 in.)
10.345 ± 10.363 mm (0.4073 ± 0.4080 in.)
8.95 ± 9.05 mm (0.3524 ± 0.3563 in.)
8.75 mm (0.3445 in.)
Valve guide
bushingInside diameter
Outside diameter for repair part STD
O/S 0.055.510 ± 5.530 mm (0.2169 ± 0.2177 in.)
10.333 ± 10.344 mm (0.4068 ± 0.4072 in.)
10.383 ± 10.394 mm (0.4088 ± 0.4092 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD
Maximum95.45 mm (3.5779 in.)
95.40 mm (3.7559 in.)
94.95 mm (3.7382 in.)
94.90 mm (3.7362 in.)
44.5°
5.470 ± 5.485 mm (0.2154 ± 0.2159 in.)
5.465 ± 5.480 mm (0.2152 ± 0.2157 in.)
0.025 ± 0.060 mm (0.0010 ± 0.0024 in.)
0.030 ± 0.065 mm (0.0012 ± 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.0 mm (0.039 in.)
0.5 mm (0.020 in.)
Page 3983 of 4770

SS109±02
± SERVICE SPECIFICATIONSSFI (1MZ±FE)
SS±21
184 Author: Date:
SFI (1MZ±FE)
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum301 ± 347 kPa (3.1 ± 3.5 kgf/cm2, 44 ± 50 psi)
Fuel pumpResistance at 20°C (68°F)0.2 ± 3.0 W
InjectorResistance
Injection volume
Difference between each cylinder
Fuel leakage13.4 - 14.2 W
60 ± 73 cm3 (3.4 ± 4.5 cu in.) per 15 sec.
13 cm3 (0.8 cu in.) or less
1 drop or less per 12 minute
MAF meterResistance (THA ± E2) at ±20°C (±4°F)
at 20°C (68°F)
at 60°C (140°F)14.6 ± 17.8 kW
2.21 ± 2.69 kW
0.29 ± 0.35 kW
Throttle bodyThrottle opener setting speed900 ± 1,950 rpm
Throttle
position
sensorResistance
Throttle valve fully closed VTA ± E2
Throttle valve fully open VTA ± E2
± VC ± E2
0.2 ± 6.3 kW
2.0 ± 10.2 kW
2.5 ± 5.9 kW
IAC valveResistance (+B ± RSO or RSC) at cold
at hot17.0 ± 25.0 W
21.5 ± 29.5 W
VSV for EGRResistance at 20°C (68°F)27 ± 33 W
VSV for EVAPResistance at 20°C (68°F)27 ± 33 W
VSV for ACISResistance at 20°C (68°F)33 ± 39 W
VSV for Vapor
Pressure SensorResistance at 20°C (68°F)33 ± 39 W
Vapor
Pressure
SensorPower source voltage4.5 ± 5.5 V
ECT sensorResistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 ± 20 kW
4 ± 7 kW
2 ± 3 kW
0.9 ± 1.3 kW
0.4 ± 0.7 kW
0.2 ± 0.4 kW
EGR gas
temperature
sensorResistance at 50°C (122°F)
at 100°C (212°F)
at 150°C (302°F)64 ± 97 kW
11 ± 16 kW
2 ± 4 kW
A/F sensorHeater coil resistance at 20°C (68°F)
at 800°C (1472°F)0.8 ± 1.4 W
1.8 ± 3.2 W
Heated
oxygen sensorHeater coil resistance at 20°C (68°F)
at 800°C (1472°F)11 ± 16 W
23 ± 32 W
Fuel cut rpmFuel return rpm1,200 rpm
Page 3989 of 4770
SS0AK±03
± SERVICE SPECIFICATIONSLUBRICATION (5S±FE)
SS±27
190 Author: Date:
LUBRICATION (5S±FE)
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 4.3 psi) or more
245 ± 490 kPa (2.5 ± 5.0 kgf/cm2, 36 ± 71 psi)
Oil pumpBody clearance STD
Maximum
Tip clearance STD
Maximum0.10 ± 0.16 mm (0.0039 ± 0.0063 in.)
0.20 mm (0.0079 in.)
0.04 ± 0.16 mm (0.0016 ± 0.0063 in.)
0.20 mm (0.0079 in.)
Page 3991 of 4770
SS07E±01
± SERVICE SPECIFICATIONSLUBRICATION (1MZ±FE)
SS±29
192 Author: Date:
LUBRICATION (1MZ±FE)
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 43 psi) or more
294 ± 539 kPa (3.0 ± 5.5 kgf/cm2, 43 ± 78 psi)
Oil pumpSide clearance STD
Maximum
Body clearance STD
Maximum
Tip clearance STD
Maximum0.030 ± 0.090 mm (0.0012 ± 0.0035 in.)
0.15 mm (0.0059 in.)
0.100 ± 0.175 mm (0.0039 ± 0.0069 in.)
0.30 mm (0.0118 in.)
0.110 ± 0.240 mm (0.0043 ± 0.0094 in.)
0.35 mm (0.0138 in.)
Page 3992 of 4770

SS07F±03
SS±30
± SERVICE SPECIFICATIONSLUBRICATION (1MZ±FE)
193 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pressure switch x Cylinder block131309
No.2 oil pan x Drain plug4546033
Oil pump x Relief valve plug36.837537
Oil pump x Cylinder block 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
Crankshaft position sensor x Oil pump88069 in.´lbf
Oil pan baffle plate x No.1 oil pan88069 in.´lbf
No.1 oil pan x Cylinder block19.520014
No.1 oil pan x Oil pump 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
No.1 oil pan x Rear oil seal retainer88069 in.´lbf
No.1 oil pan x Transaxle37.238027
Oil strainer x Main bearing cap88069 in.´lbf
Oil strainer x Oil pump88069 in.´lbf
No.2 oil pan x No.1 oil pan88069 in.´lbf
Flywheel housing under cover x Transaxle7.88069 in.´lbf
A/C compressor x A/C compressor housing bracket2525018
PS pump x PS pump bracket4344032
PS pump drive belt adjusting strut x PS pump4344032
PS pump drive belt adjusting strut x Oil pump4344032
Exhaust pipe bracket x No.1 oil pan2121015