Page 364 of 1033
2 CHECK OVERALL FUNCTION
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªFULL ACCEL SWº and ªOFF ACCEL SWº in ªDATA MONITORº mode with CONSULT-II.
3. Check ªFULL ACCEL SWº and ªOFF ACCEL SWº signal under the following conditions.
SEF416Y
Without CONSULT-II
1. Turn ignition switch ªONº.
2. Check voltage between ECM terminals 31, 32 and ground under the following conditions.
SEF417Y
OK or NG
OKcINSPECTION END
NGcGO TO 14.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1131
Page 365 of 1033
3 CHECK ACCELERATOR POSITION SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect accelerator position sensor harness connector.
SEF694V
3. Turn ignition switch ªONº.
4. Check voltage between accelerator position sensor terminal 1 and ground with CONSULT-II or tester.
SEF816Y
OK or NG
OKcGO TO 5.
NGcGO TO 4.
4 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors F7, M52 (RHD models)
+Harness for open or short between ECM and accelerator position sensor
cRepair harness or connectors.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1132
Page 366 of 1033

5 CHECK ACCELERATOR POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Loosen and retighten engine ground screw.
SEF227Z
3. Check harness continuity between accelerator position sensor terminal 3 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 7.
NGcGO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors F7, M52 (RHD models)
+Harness for open or short between ECM and accelerator position sensor
cRepair open circuit or short to ground or short to power in harness or connectors.
7 CHECK ACCELERATOR POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 23 and accelerator position sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 9.
NGcGO TO 8.
8 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors F7, M52 (RHD models)
+Harness for open or short between ECM and accelerator position sensor
cRepair open circuit or short to ground or short to power in harness or connectors.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1133
Page 367 of 1033
9 CHECK ACCELERATOR POSITION SENSOR
With CONSULT-II
1. Reconnect all disconnected harness connectors.
2. Turn ignition switch ªONº.
3. Select ªDATA MONITORº mode with CONSULT-II.
4. Check the indication of ªACCEL POS SENº under the following conditions.
SEF818Y
OK or NG
OKcGO TO 11.
NGcReplace accelerator pedal assembly.
10 CHECK ACCELERATOR POSITION SENSOR
Without CONSULT-II
1. Reconnect all disconnected harness connectors.
2. Turn ignition switch ªONº.
3. Check voltage between ECM terminal 23 and ground under the following conditions.
SEF407Y
OK or NG
OKcGO TO 12.
NGcReplace accelerator pedal assembly.
11 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªOFF ACCEL PO SIGº in ªACTIVE TESTº mode with CONSULT-II.
3. Touch ªCLEARº.
cGO TO 13.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1134
Page 368 of 1033
12 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Let engine idle for 10 minutes.
cGO TO 13.
13 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-1076.
cINSPECTION END
14 CHECK ACCELERATOR POSITION SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect accelerator position switch harness connector.
SEF708V
3. Turn ignition switch ªONº.
4. Check voltage between accelerator position switch terminal 5 and ground with CONSULT-II or tester.
SEF346X
OK or NG
OKcGO TO 16.
NGcGO TO 15.
15 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M50, F5 (LHD models)
+Harness for open or short between accelerator position switch and ECM relay
+Harness for open or short between accelerator position switch and ECM
cRepair harness or connectors.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1135
Page 369 of 1033

16 CHECK ACCELERATOR POSITION SWITCH INPUT SIGNAL CIRCUIT-I FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between accelerator position switch terminal 6 and ECM terminal 31. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 18.
NGcGO TO 17.
17 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M52, F7 (RHD models)
+Harness for open or short between ECM and accelerator position switch
cRepair open circuit or short to ground or short to power in harness or connectors.
18 CHECK ACCELERATOR POSITION SWITCH INPUT SIGNAL CIRCUIT-II FOR OPEN AND SHORT
1. Check harness continuity between accelerator position switch terminal 4 and ECM terminal 32. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 20.
NGcGO TO 19.
19 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M52, F7 (RHD models)
+Harness for open or short between ECM and accelerator position switch
cRepair open circuit or short to ground or short to power in harness or connectors.
20 CHECK ACCELERATOR POSITION SWITCH
Check continuity between accelerator position switch terminals 4 and 5, 5 and 6 under the following conditions.
SEF418Y
OK or NG
OK (With CONSULT-II)cGO TO 21.
OK (Without CONSULT-II)cGO TO 22.
NGcReplace accelerator pedal assembly.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1136
Page 371 of 1033

On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
+An excessively high voltage from the mass air flow sensor is
sent to ECM when engine is running.+Air duct
+Charge air cooler
+Variable nozzle turbocharger control system
+Variable nozzle turbocharger
+Mass air flow sensor
+Harness or connectors
(The mass air flow sensor circuit is shorted.)
DTC Confirmation Procedure
NOTE:
If DTC 0406 ªINT AIR VOLº displayed with DTC 0102 ªMASS
AIR FLOW SENº, perform trouble diagnosis for DTC 0102
ªMASS AIR FLOW SENº first. (See EC-1086.)
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and warm it up to normal operating temperature.
4) Drive vehicle.
5) Maintain the engine speed more than 4,000 rpm for at least
10 seconds.
6) If DTC is detected, go to ªDiagnostic Procedureº, EC-1139.
WITHOUT CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Drive vehicle.
3) Maintain the engine speed more than 4,000 rpm for at least
10 seconds.
4) Stop vehicle.
5) Turn ignition switch ªOFFº, wait at least 5 seconds and then
turn ªONº.
6) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º
with ECM.
7) If DTC is detected, go to ªDiagnostic Procedureº, EC-1139.SEF817Y
DTC 0406 INT AIR VOLZD30DDTi
EC-1138
Page 372 of 1033

Diagnostic Procedure
1 CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OKcGO TO 2.
NGcRepair or replace.
2 CHECK VARIABLE NOZZLE TURBOCHARGER OVERALL FUNCTION
1. Start engine and let it idle.
2. Make sure that variable nozzle turbocharger control actuator rod moves when revving engine up to 3,000 rpm and returning to
idle.
SEF320Z
OK or NG
OKcGO TO 3.
NGcGo to ªDiagnostic Procedureº in ªVARIABLE NOZZLE TURBOCHARGER CONTROL SOLE-
NOID VALVEº, EC-1264.
3 CHECK MASS AIR FLOW SENSOR
1. Start engine and warm it up to normal operating temperature.
2. Check voltage between ECM terminal 35 (Mass air flow sensor signal) and ground.
SEF400Y
3. If the voltage is out of specification, disconnect MAFS harness connector and connect it again.
Then repeat above check.
OK or NG
OKcGO TO 4.
NGcReplace mass air flow sensor.
4 CHECK INTERMIT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-1076.
cINSPECTION END
DTC 0406 INT AIR VOLZD30DDTi
EC-1139