Page 289 of 1033

SYSTEM Ð Basic engine control sys-
temSYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator lamp illuminates.
Can be detected by CONSULT-II?
Fuel cutBLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
Electronic control fuel injection pump
mainframe443 4 54 333 Ð *1
Injection nozzle 3 3 4 EC-1023 *2
Glow system 1 EC-1221
Engine body 3 3 3 3 3 3 EM section *3
EGR system 3 EC-1207
Air cleaner and ducts 3 3 MA section *4
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*1: Fuel injection system malfunction or fuel injection timing control system malfunction may be the cause.
*2: Depends on open-valve pressure and spray pattern.
*3: Caused mainly by insufficient compression pressure.
*4: Symptom varies depending on off-position of air duct, etc.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
Symptom Matrix Chart (Cont'd)
EC-1056
Page 291 of 1033
SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator lamp illuminates.
Can be detected by CONSULT-II?
Fuel cutBLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
ENGINE CONTROL
Electronic control fuel injection pump
circuit*a, *b 1
111
Ð
*c, *d 1
Mass air flow sensor circuit*a, *c
1 EC-1086
*b 1
Engine coolant temperature sensor
circuit*a, *b 1 1 1 1 EC-1092 *1
Vehicle speed sensor circuit *a, *b 1 EC-1096
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*1: Compensation according to engine coolant temperature does not function.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
Symptom Matrix Chart (Cont'd)
EC-1058
Page 293 of 1033

SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator lamp illuminates.
Can be detected by CONSULT-II?
Fuel cutBLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
ENGINE CONTROL
Accelerator switch (FC) circuit*a, *b
1 1 EC-1100
*c
Fuel cut system line*a, *c 1 1
EC-1215
*b 1 *2
Accelerator position sensor circuit *a, *b 1 1 EC-1125
Crankshaft position sensor (TDC) cir-
cuit*a, *b 1 1
1 1 EC-1140
*d
Charge air pressure sensor circuit *a, *b, *c 1 1 EC-1202
Swirl control valve control solenoid
valve circuit*a, *b 1
EC-1246
*c 1 1 1
Variable nozzle turbocharger control
solenoid valve circuit*a, *b 1 1
EC-1261
*c 1 1
Intake air control valve control sole-
noid valve circuit*c EC-1254
Exhaust gas control valve control
solenoid valve circuit*c 11 1111EC-1269
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*2: Engine runs on after turning ignition switch OFF.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
Symptom Matrix Chart (Cont'd)
EC-1060
Page 295 of 1033

SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator lamp illuminates.
Can be detected by CONSULT-II?
Fuel cutBLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
ENGINE CONTROL
Start signal circuit *a, *b EC-1230 *3
PNP switch circuit*a, *b
1 1 EC-1233
*c
Accelerator position switch (Idle) cir-
cuit*a, *c
EC-1125
*b 1 1 *4
Accelerator position switch (Full) cir-
cuit*a, *b 1 1 EC-1125
Ignition switch circuit*a
EC-1077
*b*5
Power supply for ECM circuit*a
111
EC-1077
*b
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*3: Start control does not function.
*4: Accelerator position sensor NG signal is output.
*5: Engine does not stop.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
Symptom Matrix Chart (Cont'd)
EC-1062
Page 297 of 1033

SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator lamp illuminates.
Can be detected by CONSULT-II?
Fuel cutBLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
ENGINE CONTROL
EGR volume control valve circuit*a, *b
EC-1207
*c 1 *8
Glow relay circuit*a 1
EC-1221*9
*b*10
ECM relay (Self-shutoff) circuit*a 1
EC-1077
*b 1 1 *11
ECM, Connector circuit *a, *b222222222222EC-1117,
1187, 1200
Air conditioner relay circuit*a
EC-1275*12
*b*13
Air conditioner switch circuit*a, *c
EC-1275*13
*b*14
1 - 5: The numbers refer to the order of inspection.
*a: Open
*b: Short
*c: Ground short
*d: Noise
*8: Does not stop operating.
*9: Glow lamp does not turn on.
*10: Glow lamp does not turn off.
*11: Ground short makes engine unable to stop.
*12: Air conditioner does not operate.
*13: Air conditioner does not stop operating.
*14: Air conditioner does not work.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
Symptom Matrix Chart (Cont'd)
EC-1064
Page 479 of 1033

Description
SYSTEM DESCRIPTION
Sensor Input Signal to ECMECM
FunctionActuator
Ignition switch Start signal
Swirl
control
valve
controlSwirl control valve control solenoid valve
¯Vacuum signal
Swirl control valve actuator
¯Swirl control valve Crankshaft position sensor (TDC) Engine speed
PNP switch Park/Neutral position signal
Engine coolant temperature sensor Engine coolant temperature
This system has a swirl control valve in the throttle body.
While idling and during low engine speed operation, the swirl
control valve closes. Thus the velocity of the air in the intake
passage increases, promoting the vaporization of the fuel and
producing a swirl in the combustion chamber.
Because of this operation, this system tends to increase the
burning speed of the gas mixture, improve fuel consumption, and
increase the stability in running conditions.
Also, except when idling and during low engine speed operation,
this system opens the swirl control valve. In this condition, this
system tends to increase power by improving intake efficiency
via reduction of intake flow resistance, intake flow.
The solenoid valve controls swirl control valve's shut/open con-
dition. This solenoid valve is operated by the ECM.
PNP switch Engine speedEngine cool-
ant tempera-
tureSwirl control
valve control
solenoid valveSwirl control
valve
OFFLess than
1,250 rpmLess than
50ÉC (122ÉF)OFF Open
More than
50ÉC (122ÉF)ON Closed
More than
1,250 rpmLess than
50ÉC (122ÉF)OFF Open
More than
50ÉC (122ÉF)OFF Open
ON Ð Ð OFF Open
SEF452Z
SWIRL CONTROL VALVE CONTROL
SOLENOID VALVEZD30DDTi
EC-1246