Trouble diagnosis of turbocharger
Preliminary check:
Check that the VNT control valve system has no malfunction.
Refer to EC section, ªECM Terminals and Reference Valueº in
ªTROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONº.
+Check that the engine oil level is between MIN and MAX of
the dipstick. (When the engine oil amount is more than MAX,
the oil flows into the inlet duct through the blow-by gas
passage, and the turbocharger is misjudged failure.)
+Ask the customer if he/she always runs the vehicle in idle
engine speed to cool the oil down after driving.
+Replace the turbocharger assembly when any malfunction is
found after unit inspections specified in the table below.
+If no malfunction is found after the unit inspections, judge that
the turbocharger body has no failure. Check the other parts
again.
Inspection item Inspection resultSymptom (when each inspection item
meets each inspection result)
Oil leak-
ageSmoke NoiseInsuffi-
cient
power/
accel-
eration
failure
Turbine wheelOil leaks.n
nn
Carbon is accumulated.n
jj
Friction with housing.nj
j
Blades are bent or broken.
Compressor wheelInside the air inlet is seriously contami-
nated by oil.jj
Friction with housing.njj
Blades are bent or broken.
After checking both turbine and compressor,
inspect rotor shaft end play.There is resistance when the rotor shaft
is rotated by your fingertips.nnj
The rotor shaft sometimes does not
rotate by your fingertips.
There is too much play in the bearing.nnjn
Oil return portCarbon or sludge is accumulated in the
waste oil hole.n
nn
Operation of VNT control actuator+The actuator does not operate
smoothly when vacuum pressure is
gradually applied.
+Stroke amount is not in compliance
with the vacuum pressure.j
: Large possibility
j: Medium possibility
n: Small possibility
INSTALLATION
1. Install catalyst.
:29-39Nzm (2.9 - 3.3 kg-m, 21 - 23 ft-lb)
Place the protruding area of the gasket between the turbo-
charger and the exhaust outlet upwards, and install the lipped
side to the turbocharger side. Refer to the figure, EM-1014.
2. Install in the reverse order of removal.
CATALYST AND TURBOCHARGERZD
Inspection (Cont'd)
EM-1017
Function and System Application
Diagnostic test mode Function ENGINE A/T ABSAIR
BAGNATS*SMART
EN-
TRANCE
Self-diagnostic resultsSelf-diagnostic results can be read and
erased quickly.xxxxxÐ
Trouble diagnostic
recordCurrent self-diagnostic results and all trouble
diagnostic records previously stored can be
read.ÐÐÐxÐÐ
ECU discriminated
No.Classification number of a replacement ECU
can be read to prevent an incorrect ECU
from being installed.ÐÐÐxÐÐ
Data monitorInput/Output data in the ECU (ECM) can be
read.xxxÐÐÐ
DTC work supportThis mode enables a technician to set oper-
ating conditions to confirm self-diagnosis
status/results.Ð x ÐÐÐÐ
Active testDiagnostic Test Mode in which CONSULT-II
drives some actuators apart from the ECMs
and also shifts some parameters in a speci-
fied range.xÐxÐÐÐ
ECU (ECM) part num-
berECU (ECM) part number can be read. x x x Ð Ð Ð
Control unit initializa-
tionAll registered ignition key IDs in NATS com-
ponents can be initialized and new IDs can
be registered.ÐÐÐÐ x Ð
REMO CONT ID SET
UPA maximum of four IDs (identifications) can
be registered in the memory using the
remote controller. These IDs can be also be
confirmed and erased as required.ÐÐÐÐÐ x
x: Applicable
*: NATS (Nissan Anti-Theft System)
Nickel Metal Hydride Battery Replacement
CONSULT-II contains a nickel metal hydride battery. When replacing the battery obey the following:
WARNING:
Replace the nickel metal hydride battery with Genuine CONSULT-II battery only. Use of another bat-
tery may present a risk of fire or explosion. The battery may present a fire or chemical burn hazard
if mistreated. Do not recharge, disassemble or dispose of in fire.
Keep the battery out of reach of children and discard used battery conforming to the local regula-
tions.
CONSULT-II CHECKING SYSTEM
GI-1003
A
A/T - Wiring diagram ............................. AT-1009
A/T control ............................................. EC-1148
A/T fluid temperature sensor ................. AT-1081
A/T mode switch .................................... AT-1095
A/T self-diagnoses ................................. AT-1028
A/T shift lock system - Wiring
diagram .............................................. AT-1117
A/T shift lock system ............................. AT-1116
A/T trouble diagnoses ........................... AT-1036
APS - Wiring diagram ........................... EC-1125
ASCD (automatic speed control
device) ............................................... EL-1110
ASCD - Wiring diagram ......................... EL-1111
AT/C - Wiring diagram .......................... EC-1150
Accelerator control system .................... FE-1007
Accelerator position sensor .................. EC-1125
Air bag disposal .................................... RS-1015
Air bag precautions ................................ GI-1002
Air bag ................................................... RS-1003
Air cleaner filter replacement ............... MA-1019
Air conditioner cut control ..................... EC-1021
Air flow meter - See Mass air flow
sensor ................................................ EC-1086
Alternator ............................................... EL-1041
Angular tightening application .............. EM-1003
Anti-lock brake system - Wiring
diagram ............................................. BR-1002
Audio ...................................................... EL-1108
Automatic speed control system - See
ASCD ................................................. EL-1110
Automatic transmission fluid
replacement ...................................... MA-1021
B
BACK/L - Wiring diagram ...................... EL-1051
BOOST - Wiring diagram ...................... EC-1204
Back-up lamp ......................................... EL-1051
Basic inspection .................................... EC-1049
Battery ................................................... EL-1035
Boring/horning cylinder block ............... EM-1075
C
CHARGE - Wiring diagram ................... EL-1040
CKPS - Wiring diagram ........................ EC-1140
CONSULT for engine ............................ EC-1038
CONSULT general information .............. GI-1003
COOL/F - Wiring diagram ..................... EC-1105
CORNER - Wiring diagram ................... EL-1054
Camshaft inspection ............................. EM-1032
Charging system .................................... EL-1040
Chassis and body maintenance ........... MA-1020
Clutch operating cylinder ....................... CL-1003
Collision diagnosis ................................ RS-1052
Combination meter ................................ EL-1073Combination switch ............................... EL-1042
Compression pressure ......................... EM-1010
Compressor mounting ........................... HA-1023
Connecting rod bearing clearance ....... EM-1078
Connecting rod bushing clearance ....... EM-1074
Connecting rod ..................................... EM-1074
Control valve (A/T) ................................ AT-1148
Converter housing installation ............... AT-1128
Coolant mixture ratio ............................ MA-1010
Coolant replacement ............................ MA-1014
Cooling fan control ................................ EC-1105
Cornering lamp ...................................... EL-1054
Crankcase emission control system -
See Positive crankcase ventilation ... EC-1022
Crankcase ventilation system - See
Positive crankcase ventilation ........... EC-1022
Crankshaft position sensor (TDC) ........ EC-1140
Crankshaft ............................................ EM-1077
Cruise control - See ASCD ................... EL-1110
Cylinder block boring ............................ EM-1020
Cylinder block ....................................... EM-1067
Cylinder head bolt tightening ................ EM-1034
Cylinder head ....................................... EM-1053
D
DEF - Wiring diagram ............................ EL-1102
DTRL - Wiring diagram ......................... EL-1044
Data link connector for Consult ............ EC-1038
Daytime light system ............................. EL-1044
Diagnosis sensor unit ........................... RS-1008
Diagnostic trouble code (DTC) for
OBD system ...................................... EC-1032
Dome light - See Interior lamp .............. EL-1067
Door mirror ............................................ BT-1007
Door trim ................................................ BT-1004
Drive belt inspection ............................. MA-1011
Drive plate runout ................................. EM-1095
Dropping resistor (A/T) .......................... AT-1086
E
ECCS-D control module .. EC-1068, 1117, 1189,
1191, 1196, 1200
ECM input/output signal ........................ EC-1068
ECTS - Wiring diagram ......................... EC-1092
EGR - Wiring diagram .......................... EC-1209
EGR volume control valve .................... EC-1207
Electrical unit ......................................... EL-1231
Electrical units location .......................... EL-1185
Electronic fuel injection pump .... EC-1119, 1153,
1159, 1165, 1171, 1177, 1180, 1215
Engine control circuit diagram .............. EC-1015
Engine control component parts
location .............................................. EC-1011
Engine control system diagram and
chart .................................................. EC-1016
ALPHABETICAL INDEX
IDX-1002