2000 DODGE NEON roof

Connector
Name/NumberColor Location Fig.
Right Tail/Stop
LampBK At Lamp 31
Seat Belt
SwitchBK Under Drivers
SeatN/S
Sentry Key
Immobilizer
ModuleBK Right Side of
Instrument
Panel25
Siren Left Front of
Vehicle18
Sunroof
Control
ModuleAt Sunroof N/S
Sunroof Motor At Sunroof N/S
Sunroof
SwitchBK At Switch N/S
Sunroof Vent
SwitchAt Switch N/S
Throttle
Position
SensorBK On Throttle
Body19
Torque
Converter
Clutch
Solenoid
(ATX)BK On
Transmission19Connector
Name/NumberColor Location Fig.
Traction
Control SwitchWT Center of
Instrument
Panel24
Trunk Key
Cylinder
SwitchGY On Decklid 36
Underhood
LampBK At Lamp N/S
Vehicle Speed
Control ServoBK At Left Front
Strut Tower19
Vehicle Speed
SensorBK On
Transmission22
Windshield
Washer PumpRD At Right Front
Wheel
Opening18
Wipe/Wash
SwitchGY Center of
Instrument
Panel25
Wiper Motor BK Right Side of
Engine
Compartment23
PL8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 25
DESCRIPTION AND OPERATION (Continued)

Fig. 27 Roof ConnectionsÐRHD
8W - 90 - 34 8W - 90 CONNECTOR/GROUND LOCATIONSPL
DESCRIPTION AND OPERATION (Continued)

Spllice Location Fig.
S209 Between Grounds G202,
G203 and Brake Shift
Interlock SolenoidN/S
S211 Near Instrument Cluster
T/O6
S212 Near Instrument Cluster
T/O6
S213 Near Instrument Cluster
T/O6
S214 Near Instrument Cluster
T/O6
S215 Near Instrument Cluster
T/O6
S216 Left Side of Instrument
Panel6
S217 Left Side of Instrument
Panel6
S218 Left Side of Instrument
Panel6
S219 Left Side of Instrument
Panel6
S220 Left Side of Instrument
Panel6
S221 Left Side of Instrument
Panel6
S222 Left Side of Instrument
Panel6
S223
(Built-Up-
Export)Left Side of Instrument
Panel6
S224 Near Left Instrument
Panel Speaker T/O6
S225 Near Left Instrument
Panel Speaker T/O6
S226 Near Left Instrument
Panel Speaker T/O6
S240 Near Driver Power Mirror
T/O12Spllice Location Fig.
S241 Near Driver Power
Window Motor T/O12
S242 Near Driver Power Mirror
T/O12
S251 Near Left Visor/Vanity
Lamp T/O7
S252 Near Left Visor/Vanity
Lamp T/O7
S301 Near Fuel Pump Module
T/ON/S
S302 Near Left Rear Door
Opening8
S303 Near Left Rear Door
Opening8
S304 Near Left Rear Door
Opening8
S305 Under Rear Seat 8
S306 Under Rear Seat 8
S307
(Built-Up-
Export)Near Right Rear Door
Opening9
S308
(Built-Up-
Export)Below Left Rear Door
Opening8
S309 Near Rear Window
Defogger Ground T/O10
S310 Near G302 T/O 11
S311 Near G301 and G303
T/O10
S312 Near Center High
Mounted Stop Lamp T/O13
S351 Near Sunroof Motor T/O N/S
S352 Near Sunroof Switch T/O N/S
8W - 95 - 2 8W - 95 SPLICE LOCATIONSPL
DESCRIPTION AND OPERATION (Continued)

Fig. 7 Roof SplicesÐLHD
PL8W - 95 SPLICE LOCATIONS 8W - 95 - 7
DESCRIPTION AND OPERATION (Continued)

Spllice Location Fig.
S222 Near Right Instrument
Panel Speaker T/O20
S223 Near Right Instrument
Panel Speaker T/O20
S224 Near Right Instrument
Panel Speaker T/O20
S225 Near Instrument Cluster
T/O20
S226 In C103, C104 and C305
T/O20
S240 Near Driver Power
Window Motor T/O26
S241 Near Driver Power
Window Motor T/O26
S242 Near Driver Power Mirror
T/O26
S251 Near Left Visor/Vanity
Lamp T/O21
S252 Near Left Visor/Vanity
Lamp T/O21
S301 Near Fuel Pump Module
T/ON/SSpllice Location Fig.
S302 Near Right Door Opening 23
S303 Near Right Door Opening 23
S304 Near Right Door Opening 23
S305 Under Rear Seat 22
S306 Under Rear Seat 23
S307 Near Right Rear Door
Opening23
S308 Near Left Rear Door
Opening22
S309 Near Rear Window
Defogger Ground T/O24
S310 Near G302 T/O 25
S311 Near G301 and G303
T/O24
S312 Near Center High
Mounted Stop Lamp T/O27
S351 Near Sunroof Motor T/O N/S
S352 Near Sunroof Switch T/O N/S
8W - 95 - 14 8W - 95 SPLICE LOCATIONSPL
DESCRIPTION AND OPERATION (Continued)

Fig. 21 Roof SplicesÐRHD
8W - 95 - 20 8W - 95 SPLICE LOCATIONSPL
DESCRIPTION AND OPERATION (Continued)

STATIONARY GLASS
TABLE OF CONTENTS
page page
DESCRIPTION AND OPERATION
SAFETY PRECAUTIONS....................4
REMOVAL AND INSTALLATION
WINDSHIELD.............................4REAR WINDOW...........................6
DESCRIPTION AND OPERATION
SAFETY PRECAUTIONS
WARNING: DO NOT OPERATE THE VEHICLE
WITHIN 24 HOURS OF WINDSHIELD INSTALLATION.
IT TAKES AT LEAST 24 HOURS FOR URETHANE
ADHESIVE TO CURE. IF IT IS NOT CURED, THE
WINDSHIELD MAY NOT PERFORM PROPERLY IN
AN ACCIDENT.
URETHANE ADHESIVES ARE APPLIED AS A SYS-
TEM. USE GLASS CLEANER, GLASS PREP SOL-
VENT, GLASS PRIMER, PVC (VINYL) PRIMER AND
PINCH WELD (FENCE) PRIMER PROVIDED BY THE
ADHESIVE MANUFACTURER. IF NOT, STRUCTURAL
INTEGRITY COULD BE COMPROMISED.
CHRYSLER DOES NOT RECOMMEND GLASS
ADHESIVE BY BRAND. TECHNICIANS SHOULD
REVIEW PRODUCT LABELS AND TECHNICAL DATA
SHEETS, AND USE ONLY ADHESIVES THAT THEIR
MANUFACTURES WARRANT WILL RESTORE A
VEHICLE TO THE REQUIREMENTS OF FMVSS 212.
TECHNICIANS SHOULD ALSO INSURE THAT PRIM-
ERS AND CLEANERS ARE COMPATIBLE WITH THE
PARTICULAR ADHESIVE USED.
BE SURE TO REFER TO THE URETHANE MANU-
FACTURER'S DIRECTIONS FOR CURING TIME
SPECIFICATIONS, AND DO NOT USE ADHESIVE
AFTER ITS EXPIRATION DATE.
VAPORS THAT ARE EMITTED FROM THE URE-
THANE ADHESIVE OR PRIMER COULD CAUSE
PERSONAL INJURY. USE THEM IN A WELL-VENTI-
LATED AREA.
SKIN CONTACT WITH URETHANE ADHESIVE
SHOULD BE AVOIDED. PERSONAL INJURY MAY
RESULT.
ALWAYS WEAR EYE AND HAND PROTECTION
WHEN WORKING WITH GLASS.
CAUTION: Protect all painted and trimmed surfaces
from coming in contact with urethane or primers.
Be careful not to damage painted surfaces when
removing moldings or cutting urethane around
windshield.It is difficult to salvage a windshield during the
removal operation. The windshield is part of the
structural support for the roof. The urethane bonding
used to secure the windshield to the fence is difficult
to cut or clean from any surface. If the moldings are
set in urethane, it would also be unlikely they could
be salvaged. Before removing the windshield, check
the availability of the windshield and moldings from
the parts supplier.
REMOVAL AND INSTALLATION
WINDSHIELD
The urethane adhesive holding the windshield to
the opening pinch weld (fence) can be cut using a
sharp cold knife from the exterior of the vehicle.
Using the cold knife method is effective if the wind-
shield is already broken. If the glass must be sal-
vaged, cutting the urethane adhesive from the
interior of the vehicle using a reciprocating or oscil-
lating power knife is recommended.
RECOMMENDED TOOLS AND ADHESIVE
POWER KNIFE
²FeintPower Cutout Knife
²EqualizertMagnum, Interior Auto Glass Cut
Out Knife
ADHESIVE, PRIMER AND CLEANER
The following urethane adhesive systems are OEM
certified and conform to the FMVSS 212 windshield
retention standard and the FMVSS 216 roof crush
standard.
WINDSHIELD REMOVAL ± EXTERIOR METHOD
(1) Remove inside rear view mirror.
(2) Remove windshield wiper arms.
(3) Remove cowl cover.
23 - 4 BODYPL

(4) Place protective covers over instrument panel
and hood.
(5) Remove windshield A-pillar moldings (Fig. 1)
using a suitable hook tool and trim stick.
(6) Using a sharp cold knife, cut urethane adhe-
sive holding the windshield to the A-pillars, roof
header and cowl pinch weld fences (Fig. 2). A power
cutting device can be used if available.
(7) Separate windshield from vehicle.
WINDSHIELD REMOVAL - INTERIOR METHOD
(1) Remove inside rear view mirror.
(2) Remove instrument panel top cover, refer to
Group 8E, Instrument Panel.
(3) Remove A-pillar trim covers.
(4) Place protective covers over instrument panel
and hood.(5) Using a reciprocating or oscillating power
knife, cut urethane adhesive holding the windshield
to the A-pillars, roof header and cowl pinch weld
fences. Refer to instructions provided with the equip-
ment being used.
(6) Remove windshield from vehicle.
WINDSHIELD INSTALLATION
CAUTION: Open the left front door glass before
installing windshield to avoid pressurizing the pas-
senger compartment. If a door is slammed before
urethane bonding is cured, water leaks can result.
Allow the urethane at least 24 hours to cure
before returning the vehicle to use.
To avoid stressing the replacement windshield,
the urethane bonding material on the windshield
fence should be smooth and consistent to the
shape of the replacement windshield. The support
spacers should be cleaned and properly installed
on weld studs or repair screws at bottom of wind-
shield opening.
(1) Place replacement windshield into windshield
opening and position glass in the center of the open-
ing against the support spacers.
(2) Verify the glass lays evenly against the pinch
weld fence at the sides, top and bottom of the
replacement windshield. If not, the pinch weld fence
must be formed to the shape of the new glass.
(3) Remove replacement windshield from wind-
shield opening.
(4) Position the windshield inside up on a suitable
work surface with two padded, wood 10 cm by 10 cm
by 50 cm (4 in. by 4 in. by 20 in.) blocks, placed par-
allel 75 cm (2.5 ft.) apart (Fig. 3).
WARNING: DO NOT USE SOLVENT BASED GLASS
CLEANER TO CLEAN WINDSHIELD BEFORE
APPLYING GLASS PREP AND PRIMER. POOR
ADHESION CAN RESULT.
(5) Clean inside of windshield with ammonia based
glass cleaner and lint-free cloth.
(6) Apply molding to Top of windshield.
(7) Apply Glass Prep adhesion promoter 25 mm (1
in.) wide around perimeter of windshield and wipe
with clean/dry lint-free cloth until no streaks are vis-
ible.
(8) Apply Glass Primer 25 mm (1 in.) wide around
perimeter of windshield. Allow at least three minutes
drying time.
(9) Using a razor knife, remove as much original
urethane as possible. Do not damage paint on wind-
shield fence.
Fig. 1 Windshield Header and Outside Molding
1 ± WINDSHIELD HEADER MOLDING
2 ± A-PILLAR OUTSIDE MOLDING
3 ± A-PILLAR
Fig. 2 Cut Urethane Around Windshield
1 ± COLD KNIFE
2 ± WINDSHIELD
PLBODY 23 - 5
REMOVAL AND INSTALLATION (Continued)