SS09N±01
SS±52
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (S51)
215 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transaxle x Engine 17 mm head6465047Transaxle x Engine 17 mm head
14 mm head
64
46
650
470
47
34
Cruise control actuator x Body (w/ Cruise control)131309
Starter x Transaxle3737828
Clutch release cylinder x Transaxle121209
Clutch line bracket x Transaxle Bolt A121209Clutch line bracket x Transaxle Bolt A
(See page MX±4) Bolt B
12
6.9
120
70
9
61 in.´lbf
Manifold stay Front side4242531
Manifold stay Rear side3940029
Front wheel1031,05076
Exhaust pipe bracket Bolt1919514Exhaust ie bracket Bolt
Nut
19
33
195
330
14
24
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
No.1 exhaust pipe support bracket x Front suspension member3333024
Stabilizer bar link x Stabilizer bar3940029
Stabilizer bar bracket x Front suspension member1919514
PS gear assembly x Front suspension member1811,850134
Front engine mounting insulator x Front suspension member Silver bolt4445033Front engine mounting insulator x Front sus ension member Silver bolt
Green bolt
44
66
450
670
33
48
LH engine mounting insulator x Front suspension member8082059
LH engine mounting bracket x Transaxle6465047
Rear engine mounting insulator x Front suspension member6667048
Steering return pipe x Front suspension member101007
Front suspension member with lower suspension arm Bolt A1811,850134Front sus ension member with lower sus ension arm Bolt A
Bolt B
181
32
1,850
330
134
24Bolt B
(See page MX±4) Nut C
32
36
330
370
24
27
LH stiffener plate3738027
RH stiffener plate3940029
Rear end plate9.39582 in.´lbf
Shift cable grommet retainer x Body4.95043 in.´lbf
Shift lever assembly x Body121209
Transmission case x Transaxle case2930022
Transmission case x Case cover2930022
Transmission case protector1818513
Rear bearing retainer4243031
Output shaft front bearing lock plate1818513
Transaxle case receiver set bolt7.47565 in.´lbf
5th driven gear lock nut1231,25090
Reverse idler shaft lock bolt2930022
Control shaft cover3737527
Control shift lever x Lever shaft6.46556 in.´lbf
Ring gear x Differential case8385061
Selecting bellcrank x Transmission case3738027
Toyota Supports ASE CertificationPage 1 of 1
TC002±99Title:
REVISED DRIVE SHAFT GREASE
Models:
RAV4, Tercel, Corolla, Celica, Camry & Supra
Technical Service
BULLETIN
April 9, 1999
The greases supplied in replacement Inboard and Outboard Drive Shaft Boot Kits for the
following models has been revised.
With this revision, the grease compositions have been changed and are now both the
same color. To correctly lubricate each joint, consult the Service Repair Manual as to
which size packet of grease is designated for each Drive Shaft Joint Assembly.
NOTE:
Although Inboard and Outboard greases are now the same color, their compositions
are different.
All RAV4, Tercel, Corolla, Celica, Camry and Supra Models.
As outlined in the Service Repair Manual.
Refer to the appropriate Repair Manual for installation and lubrication information for
Drive Shaft Joint Assemblies.
OP CODEDESCRIPTIONTIMEOPNT1T2
N/ANot Applicable to Warranty ±±±±
TRANSMISSION & CLUTCH
Introduction
Affected
Vehicles
Required
Tools and
Material
Repair
Procedure
Warranty
Information
This system utilizes an engine control module and maintains overall control of the engine, transmission and so on. An outline
of the engine control is explained here.
1. INPUT SIGNALS
(1) Engine coolant temp. signal circuit
The engine coolant temp. sensor detects the engine coolant temp. and has a built±in thermistor with a resistance which
varies according to the water temp. is input into TERMINAL THW of the engine control module as a control signal.
(2) Intake air temp. signal circuit
The intake air temp. sensor is installed in the mass air flow meter and detects the intake air temp., which is input as a
control signal into TERMINAL THA of the engine control module.
(3) Oxygen sensor signal circuit
The oxygen density in the exhaust gases is detected and input as a control signal into TERMINALS OXL1, OXR1
(Except California) and OXS of the engine control module. To maintain stable detection performance by the heated
oxygen sensor, a heater is used for warming the sensor. The heater is also controlled by the engine control module
(HTL, HTR (Except California) and HTS).
(4) RPM signal circuit
Camshaft position and crankshaft position are detected by the camshaft position sensor and crankshaft position sensor.
The camshaft position is input as a control signal to TERMINAL G22+ of the engine control module, and the engine
RPM is input into TERMINAL NE+.
(5) Throttle signal circuit
The throttle position sensor detects the throttle valve opening angle as a control signal, which is input into TERMINAL
VTA1 of the engine control module.
(6) Vehicle speed signal circuit
The vehicle speed sensor, installed inside the transmission, detects the vehicle speed and inputs a control signal into
TERMINAL SPD of the engine control module.
(7) Park/Neutral position SW signal circuit
The Park/Neutral position SW detects whether the shift position is in neutral, parking or not, and inputs a control signal
into TERMINAL STA of the engine control module.
(8) A/C SW signal circuit
The A/C control assembly (Automatic A/C) or A/C Amplifier (Manual A/C) inputs the A/C operations into TERMINAL A/C
of the engine control module as a control signal.
(9) Battery signal circuit
(California or w/ engine immobiliser and/or traction control)
Voltage is always supplies to TERMINAL BATT of the engine control module.
If you turn on the ignition SW, the current goes from TERMINAL MREL of the engine control module to the EFI relay and
put on the relay, and the voltage related to the engine control module operation is supplied to TERMINAL +B of the
engine control module through the EFI relay.
(Except California or w/ engine immobiliser and/or traction control)
Voltage is constantly applied to TERMINAL BATT of the engine control module. When the ignition SW is turned on,
voltage for engine control module start±up power supply is applied to TERMINAL +B of engine control module via EFI
relay.
(10) Intake air volume signal circuit
Intake air volume is detected by the mass air flow meter and a signal is input into TERMINAL VG of the engine control
module as a control signal.
(11) NSW signal circuit
To confirm whether the engine is cranking, the voltage applied to the starter motor during cranking is detected and the
signal is input into TERMINAL NSW of the engine control module as a control signal.
(12) Engine knock signal circuit
Engine knocking is detected by the knock sensor 1 and 2, then the signals are input into TERMINALS KNKR and KNKL
of the engine control module as a control signal.
(13) Air fuel ratio signal circuit (California)
The air fuel ratio is detected and input as a control signal into TERMINALS AFL+, AFR+ of the engine control module.
SYSTEM OUTLINE
SYSTEM INDEX
J OVERALL ELECTRICAL WIRING DIAGRAM
SYSTEMS LOCATION SYSTEMS LOCATION
ABS
TMC Made 19±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TMMK Made 20±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ABS and Traction Control 18±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Conditioning
Automatic A/C 29±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual A/C 27±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auto Antenna 24±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Back±Up Light 8±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging 1±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigarette Lighter and Clock 16±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combination Meter 25±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control 17±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Control 14±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronically Controlled Transmission and A/T Indicator
1MZ±FE 4±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5S±FE 5±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Control and Engine Immobiliser System
1MZ±FE 2±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5S±FE 3±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight
w/ Daytime Running Light 7±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
w/o Daytime Running Light 6±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn 21±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illumination 10±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Light 9±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Reminder and Seat Belt Warning 21±3. . . . . . . . . . . . . . . . . . . . . . . . Light Auto Turn Off 9±1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Moon Roof 21±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Outlet 16±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Seat 22±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Source 1~29±1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Window 13±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Fan and Condenser Fan 26±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio and Player
Built±In Type Amplifier 24±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separate Type Amplifier 23±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Defogger and Mirror Heater 26±2. . . . . . . . . . . . . . . . . . . .
Remote Control Mirror 12±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Lock 16±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS 28±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Ignition 1±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop Light 11±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight 11±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theft Deterrent 15±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal and Hazard Warning Light 8±2. . . . . . . . . . . . . . . . . . . . . . . . . .
Wiper and Washer 12±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wireless Door Lock Control 14±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K POWER SOURCE (Current Flow Chart)
Fusible Link Block (See Page 19)
FuseSystemPage
50AHTRAir Conditioning (Automatic A/C)
Air Conditioning (Manual A/C)292
300
100AALT
Charging
Headlight (w/ Daytime Running Light)
Illumination
Light Auto Turn Off
Radiator Fan and Condenser Fan
Taillight
Theft Deterrent (TMC Made)
Theft Deterrent (TMMK Made)
Wireless Door Lock Control (TMC Made)
Wireless Door Lock Control (TMMK Made)62
100
126
11 0
288
132
182
188
162
172
Instrument Panel J/B (See Page 20)
FuseSystemPage
5AIGN
Charging
Combination Meter
Electronically Controlled Transmission and A/T Indicator (1MZ±FE)
Electronically Controlled Transmission and A/T Indicator (5S±FE)
Engine Control (1MZ±FE)
Engine Control (5S±FE)
SRS62
280
202
210
66
82
245
5ASTARTER
Combination Meter
Electronically Controlled Transmission and A/T Indicator (1MZ±FE)
Electronically Controlled Transmission and A/T Indicator (5S±FE)
Engine Control (1MZ±FE)
Engine Control (5S±FE)
Starting and Ignition (1MZ±FE)
Starting and Ignition (5S±FE)280
202
210
66
82
54
58
7.5AOBDEngine Control (1MZ±FE)
Engine Control (5S±FE)66
82
7.5APANEL
Cigarette Lighter and Clock
Combination Meter
Illumination258
280
126
7.5ARAD±NO.2
Auto Antenna
Radio and Player (Built±In Type Amplifier)
Radio and Player (Separate Type Amplifier)272
278
274
7.5ATURNTurn Signal and Hazard Warning Light11 4
10AGAUGE
ABS (TMC Made)
ABS (TMMK Made)
ABS and Traction Control
Back±Up Light
Charging234
240
226
138
62
*These are the page numbers of the first page on which the related system is shown.
K
FuseSystemPage
10AGAUGE
Combination Meter
Cruise Control
Door Lock Control (TMC Made)
Door Lock Control (TMMK Made)
Electronically Controlled Transmission and A/T Indicator (1MZ±FE)
Electronically Controlled Transmission and A/T Indicator (5S±FE)
Engine Control (1MZ±FE)
Engine Control (5S±FE)
Headlight (w/ Daytime Running Light)
Key Reminder and Seat Belt Warning
Light Auto Turn Off
Moon Roof
Power Window
Stop Light
Taillight280
218
150
156
202
210
66
82
100
260
11 0
194
144
11 8
132
10AHEATER
Air Conditioning (Automatic A/C)
Air Conditioning (Manual A/C)
Rear Window Defogger and Mirror Heater292
300
268
10AMIRROR±HEATER
Engine Control (1MZ±FE)
Engine Control (5S±FE)
Rear Window Defogger and Mirror Heater66
82
268
10ATAIL
Engine Control (1MZ±FE)
Engine Control (5S±FE)
Taillight
Wireless Door Lock Control (TMC Made)
Wireless Door Lock Control (TMMK Made)66
82
132
162
172
15ACIG
Cigarette Lighter and Clock
Remote Control Mirror
Shift Lock
SRS258
266
252
245
15AECU±IG
ABS (TMC Made)
ABS (TMMK Made)
ABS and Traction Control
Auto Antenna
Cruise Control
Radiator Fan and Condenser Fan
Shift Lock
Theft Deterrent (TMC Made)
Theft Deterrent (TMMK Made)
Wireless Door Lock Control (TMC Made)
Wireless Door Lock Control (TMMK Made)234
240
226
272
218
288
252
182
188
162
172
15APOWER±OUTLETPower Outlet264
*These are the page numbers of the first page on which the related system is shown.
K
FuseSystemPage
10AECU±B
Air Conditioning (Automatic A/C)
Combination Meter
SRS292
280
245
10AHAZARDTurn Signal and Hazard Warning Light11 4
10AHORN
Horn
Theft Deterrent (TMC Made)
Theft Deterrent (TMMK Made)
Wireless Door Lock Control (TMC Made)
Wireless Door Lock Control (TMMK Made)256
182
188
162
172
15AEFI
Electronically Controlled Transmission and A/T Indicator (1MZ±FE)
Electronically Controlled Transmission and A/T Indicator (5S±FE)
Engine Control (1MZ±FE)
Engine Control (5S±FE)
Engine Immobiliser System202
210
66
82
94
15AHEAD (LH)Headlight (w/o Daytime Running Light)96
15AHEAD (RH)Headlight (w/o Daytime Running Light)96
15AHEAD LH (UPR)Headlight (w/ Daytime Running Light)100
15AHEAD RH (UPR)Headlight (w/ Daytime Running Light)100
20ARADIO NO.1
Auto Antenna
Radio and Player (Built±In Type Amplifier)
Radio and Player (Separate Type Amplifier)272
278
274
30AAM2
Charging
Engine Control (1MZ±FE)
Engine Control (5S±FE)
Starting and Ignition (1MZ±FE)
Starting and Ignition (5S±FE)62
66
82
54
58
30ACDSRadiator Fan and Condenser Fan288
30ARDIRadiator Fan and Condenser Fan288
40AMAIN
Headlight (w/ Daytime Running Light)
Headlight (w/o Daytime Running Light)
Light Auto Turn Off
Starting and Ignition (1MZ±FE)
Starting and Ignition (5S±FE)
Theft Deterrent (TMC Made)
Theft Deterrent (TMMK Made)
Wireless Door Lock Control (TMC Made)
Wireless Door Lock Control (TMMK Made)100
96
11 0
54
58
182
188
162
172
Engine Room R/B No.1 (See Page 24)
FuseSystemPage
10AA/CAir Conditioning (Manual A/C)300
25AA/F HTREngine Control (1MZ±FE)66
*These are the page numbers of the first page on which the related system is shown.