1999 TOYOTA CAMRY washer

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±116
30. INSTALL SECOND COAST BRAKE BAND
(a) Place the band into the case.
(b) Install the pin through the oil pump mounting bolt hole.
31. INSTALL FORWARD CLUTCH AND DIRECT CLUTCH
(a) Coat the races and bearing with petroleum jelly, and
install them onto both sides of the clutch drum.
Bearing and race (Front side)
mm (in.)
Outer DiameterInner Diameter
Bearing42.0 (1.645)28.9 (1.138)
Race42.0 (1.654)27.1 (1.067)

AT2765:Bearing and race (Rear side)
mm (in.)
Outer DiameterInner Diameter
Bearing36.1 (1.421)22.2 (0.874)
Race37.9 (1.492)22.0 (0.866)
(b) Coat the clutch drum thrust washer with petroleum jelly
and install it with the oil groove facing upward onto the di-
rect clutch drum.
(c) Align the flukes of discs in the direct clutch.

AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±13
SEPARATE BASIC SUBASSEMBLY
1. REMOVE SHIFT CONTROL CABLE BRACKET
2. REMOVE UNION AND ELBOW
(a) Remove the manual shift lever.
(b) Using a open end wrench, remove the union and elbow.
(c) Remove the O±rings from the union and elbow.
3. REMOVE PARK/NEUTRAL POSITION SWITCH
(a) Pry off the lock washer and remove the manual valve
shaft nut.
(b) Remove the 2 bolts and pull out the park/neutral position
switch.
4. REMOVE THROTTLE CABLE RETAINING BOLT AND
PLATE
AX0TT±02

AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±19
22. STAND TRANSAXLE ENGINE SIDE UPWARD
23. REMOVE OIL PUMP
NOTICE: Before removing the oil pump, remove the se-
cond coast brake piston.
(a) Remove the 7 bolts.
(b) Using SST, pull out the oil pump from the transaxle case.
SST 09350±32014
24. REMOVE O±RING FROM OIL PUMP
25. REMOVE DIRECT CLUTCH AND FORWARD CLUTCH
26. SEPARATE DIRECT CLUTCH AND FORWARD
CLUTCH
(a) Separate the direct clutch and forward clutch.
(b) Remove the thrust washer from direct clutch.

AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±21
31. REMOVE SUN GEAR AND SUN GEAR INPUT DRUM
(a) Remove the sun gear and the sun gear input drum.
(b) Remove the thrust washer from sun gear input drum.
32. CHECK OPERATION OF SECOND BRAKE PISTON
Apply compressed air into the case passage and confirm
that the piston moves.
If the piston does not move, disassembe and inspect.
33. REMOVE SECOND COAST BRAKE BAND GUIDE
34. REMOVE SECOND BRAKE DRUM
(a) Remove the snap ring.

AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±23
39. REMOVE NO.2 ONE±WAY CLUTCH AND REAR PLAN-
ETARY GEAR
(a) Remove the snap ring.
(b) Remove the No.2 one±way clutch and rear planetary
gear.
(c) Remove the thrust washer from the rear planetary gear.
40. REMOVE REAR PLANETARY RING GEAR
(a) Remove the rear planetary ring gear.
(b) Remove the bearing from the ring gear.
41. CHECK FIRST AND REVERSE BRAKE
(a) Check the operation of the first and reverse brake piston.
Apply compressed air into the case passage and confirm
that the piston moves.
If the piston does not move, disassemble and inspect.

AUTOMATIC TRANSAXLESECOND COAST BRAKE ±
AX±35
(b) Remove the inner spring, plate washer and piston rod.
SECOND COAST BRAKE COMPONENT
INSPECTION
If the lining of the brake band is peeling off or discolored,
or even part of the printed mark is defaced, replace the
brake band.
SECOND COAST BRAKE PISTON
ASSEMBLY
1. SELECT PISTON ROD
If the band is OK but piston stroke not within the standard
value, select a new piston rod.
Piston stroke:
2.0±3.5 mm (0.079±0.138 in.)
There are 2 lengths of piston rod.
Piston rod length:
95.2 mm (3.748 in.)
96.3 mm (3.791 in.)
2. INSTALL PISTON ROD
(a) Install the plate washer and inner spring to the piston rod.
AX02W±03
AX02X±03

AUTOMATIC TRANSAXLEOIL PUMP ±
AX±37
OIL PUMP
COMPONENTS
OIL PUMP DISASSEMBLY
1. REMOVE OIL SEAL RINGS
Remove the 2 oil seal rings from the stator shaft back
side.
2. REMOVE THRUST WASHER FROM STATOR SHAFT
BACK SIDE
AX02Y±02
AX02Z±02

AUTOMATIC TRANSAXLEOIL PUMP ±
AX±40
2. INSTALL DRIVEN GEAR AND DRIVE GEAR
Make sure the top of the gears are facing upward.
3. INSTALL STATOR SHAFT TO PUMP BODY
(a) Align the stator shaft with each bolt hole.
(b) Torque the 11 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
4. INSTALL THRUST WASHER
(a) Coat the thrust washer with petroleum jelly.
(b) Align the tab of the washer with the hollow of the pump
body.
5. INSTALL OIL SEAL RINGS
Install the 2 oil seal rings to the stator shaft back side.
NOTICE: Do not spread the ring ends more than necessary.
HINT: After installing the oil seal rings, check that they
move smoothly.
6. CHECK PUMP DRIVE GEAR ROTATION
Turn the drive gear with 2 screwdrivers and make sure it
rotates smoothly.
NOTICE: Be careful not to damage the oil seal lip.