1999 TOYOTA CAMRY washer

AUTOMATIC TRANSAXLEOVERDRIVE UNIT ±
AX±67
5. REMOVE NO.3 OVERDRIVE PLANETARY THRUST
WASHER
6. REMOVE ONE±WAY CLUTCH FROM OUTER RACE
Note the direction of the one±way clutch.
7. REMOVE PLUGS FROM PLANETARY GEAR
Remove the 4 plugs with a magnetic finger.
HINT: Be careful not to lose them.
8. REMOVE ADJUSTING NUT AND WASHER
(a) Pry off the locking washer with chisel.
(b) Using SST, loosen the adjusting nut.
SST 09350±32014 (09351±32080)
(c) Remove the adjusting nut and washer.

AUTOMATIC TRANSAXLEOVERDRIVE UNIT ±
AX±70
4. INSTALL REAR BEARING
Using SST, press in the bearing onto the shaft.
SST 09350±32014 (09351±32120)
HINT: Press in the bearing until the side surface of the in-
ner race touches the shaft.
5. INSTALL COUNTER DRIVE GEAR AND FRONT BEAR-
ING
(a) Install the gear onto the shaft, and mesh the ring gear with
the planetary pinions.
(b) Place the front bearing onto the shaft.
HINT: Hold the ring gear to prevent it from falling.
(c) Using SST, press in the bearing until there is slight play
between the bearings.
SST 09350±32014 (09351±32120)
6. INSTALL INTERMEDIATE SHAFT BEARING
Using SST, press in the bearing until it slightly touches the
front bearing of the counter drive gear.
SST 09350±32014 (09351±32120)
HINT: The counter drive gear can be turned lightly.
7. PLACE NEW LOCKING WASHER AND ADJUSTING
NUT ONTO INTERMEDIATE SHAFT

AUTOMATIC TRANSAXLEOVERDRIVE UNIT ±
AX±71
8. ADJUST PRELOAD OF COUNTER DRIVE GEAR
(a) Place SST onto the adjusting nut and hold the shaft in a
vise with soft jaws.
SST 09350±32014 (09351±32080)
(b) Tighten the adjusting nut until the following gear starting
load occurs with a tension gauge.
Preload (at starting):
9 ± 15 N (920 ± 1,530 gf, 2.0 ± 3.4 lbf)
HINT: Turn the counter drive gear right and left several
times before measuring the preload.
(c) Lock the adjusting nut with one tab on locking washer.
Bend the locking washer tab until it is even with the adjust-
ing nut groove.
9. INSTALL PINION SHAFT PLUGS
Install the 4 plugs into the pinion shaft.
10. INSTALL NO.3 OVERDRIVE PLANETARY THRUST
WASHER
Install the thrust washer, facing the groove toward the ov-
erdrive case.
11. ASSEMBLE OVERDRIVE ONE±WAY CLUTCH
(a) Install the one±way clutch into the outer race.
(b) Install a retainer on both sides of the one±way clutch.

AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±91
(b) Remove the pinion shaft from the case.
(c) Remove the 2 pinions and 2 side gears with the 4 thrust
washers.
5. REMOVE LH OIL SEAL
Using a hammer and screwdriver, remove the oil seal.
6. REMOVE BEARING OUTER RACE FROM LH SIDE
BEARING RETAINER
Using SST, press out the outer race and shim.
SST 09350±32014 (09351±32090)
7. REMOVE RH OIL SEAL
Using a hammer and screwdriver, remove the oil seal.
DIFFERENTIAL CASE ASSEMBLY
1. INSTALL RH OIL SEAL
(a) Using SST, drive in a new oil seal until its surface is flush
with the surface of the case.
SST 09350±32014 (09351±32130, 09351±32150)
(b) Coat the oil seal lip with MP grease.
AX0GH±02

AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±92
2. INSTALL BEARING OUTER RACE TO LH SIDE BEAR-
ING RETAINER
(a) Place the shim onto the retainer.
(b) Using SST, press a new outer race into the retainer.
SST 09350±32014 (09351±32111, 09351±32130)
HINT: Use the 2.60 mm (0.1024 in.) thick thim.
3. INSTALL LH OIL SEAL
(a) Using SST, drive in a new oil seal.
SST 09350±32014 (09351±32130, 09351±32150)
Oil seal drive in depth:
2.7 mm (0.106 in.)
(b) Coat the oil seal lip with MP grease.
4. ASSEMBLE DIFFERENTIAL CASE
(a) Install the removed thrust washers to the side gears.
(b) Install the side gears with thrust washers, pinion thrust
washers and pinion gears.
(c) Install the pinion shaft.

AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±93
(d) Check the side gear backlash.
Measure the side gear backlash while holding one pinion
gear toward the case.
Standard backlash:
0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
Referring to the table below, select thrust washers which
will ensure that the backlash is within specification. Try to
select washers of the same size for both sides.
Thrust washer thickness
mm (in.)
ThicknessThickness
0.95 (0.0374)1.10 (0.0433)
1.00 (0.0394)1.15 (0.0453)
1.05 (0.0413)1.20 (0.0472)
If the backlash is not within specification, install a thrust
washer of a different thickness.
(e) Using a hammer and punch, drive the lock pin through the
case and hole in the pinion shaft.
(f) Stake the differential case.
5. INSTALL SIDE BEARINGS
(a) Install the speedometer drive gear onto the differential
case.
(b) Using SST and a press, press in the RH side bearing onto
the differential case.
SST 09350±32014 (09351±32090, 09351±32120)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±111
13. INSTALL RING GEAR INTO CASE
(a) Coat the races and bearing with petroleum jelly and install
them onto the ring gear.
Bearing and races
mm (in.)
Outer DiameterInner Diameter
Front Race37.3 (1.469)24.1 (0.949)
Bearing37.6 (1.480)24.0 (0.945)
Rear Race37.6 (1.480)22.2 (0.874)
(b) Install the ring gear into the case.
14. INSTALL REAR PLANETARY GEAR INTO CASE
(a) Align the flukes of the discs in the first and reverse brake.
(b) Coat the thrust washer with petroleum jelly.
Align the tab of the washer with the hollow of the carrier.
(c) Align the spline of the planetary carrier with either of the
flukes of the discs, and install the planetary gear into the
first and reverse brake discs.
15. INSTALL NO.2 ONE±WAY CLUTCH INTO CASE WITH
SHINY SIDE UPWARD
(a) Place the one±way clutch with the shiny side upward.
(b) Install the one±way clutch onto the inner race while turn-
ing the planetary gear clockwise with SST.
SST 09350±32014 (09351±32050)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±112
(c) Coat the thrust washer with petroleum jelly and install it
onto the planetary gear.
16. CHECK OPERATION OF NO.2 ONE±WAY CLUTCH
Turn the planetary carrier. The carrier should turn freely
clockwise and lock counterclockwise.
17. INSTALL SNAP RING
Be sure the end gap of the snap ring is not aligned with
one of cutouts.
18. INSTALL SECOND COAST BRAKE BAND GUIDE
Install the 2 band guides so that its tip touches the case.
19. INSTALL SECOND BRAKE INTO CASE
(a) Install the flange, facing the flat end toward the oil pump
side.
(b) Install the discs and plates.
Install in order: P=Plate D=Disc
Flange ± D ± P ± D ± P ± D ± P