± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM
DI±219
2 Check for open and short circuit in harness and connector between ABS ECU
and DLC1, DLC1 and body ground (See page IN±29).
NG Repair or replace harness or connector.
OK
Check and replace ABS ECU.
A06646
RH Drive Shaft
LH Drive Shaft
Tie Rod End
49 (500, 36)
294 (3,000, 217)64 (650, 47)32 (320, 23)
RH Engine
Mounting Stay
Lower Suspension Arm Engine Moving
Control Rod
64 (650, 47)
127 (1,300, 94)
No.2 RH Engine
Mounting Stay (M/T)
No.2 RH Engine
Mounting Bracket
Engine and Transaxle
Assembly
64 (650, 47)
66 (670, 48)
64 (650, 47)
Front Engine
Mounting Insulator
48 (490, 35)
64 (650, 47)
Transaxle
Control Cable
Engine Mounting Absorber
TMC Made 80 (820,59)
TMMK Made
Green Clolr Bolt 66 (670, 48)
Silver Clolr Bolt 44 (450,32)
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
Rear Engine
Mounting
Insulator
EM±70
± ENGINE MECHANICAL (1MZ±FE)ENGINE UNIT
1356 Author: Date:
P18775
S05393
M/T
Z18907
A/T
P18752
A05426
± ENGINE MECHANICAL (1MZ±FE)ENGINE UNIT
EM±73
1359 Author: Date:
18. DISCONNECT PS PUMP FROM ENGINE
(a) Remove the 2 nuts, and disconnect the PS pressure tube
from the No.1 engine hanger.
(b) Loosen the 2 bolts, and remove the drive belt.
(c) Remove the 2 bolts, and disconnect the PS pump from
the engine.
19. DISCONNECT TRANSAXLE FROM LH ENGINE
MOUNTING INSULATOR
(a) M/T:
Remove the 3 bolts holding the transaxle to the mounting
insulator.
(b) A/T:
Remove the 4 bolts holding the transaxle to the mounting
insulator.
20. DISCONNECT REAR ENGINE MOUNTING BRACKET
FROM FRONT FRAME
(a) Remove the 2 hole plugs.
(b) Remove the 4 nuts holding the front frame to the mount-
ing bracket.
21. REMOVE ENGINE MOUNTING ABSORBER
Remove the 4 bolts and mounting absorber.
P18755
A05426
P18752
S05393
M/T
Z18907
A/T
± ENGINE MECHANICAL (1MZ±FE)ENGINE UNIT
EM±77
1363 Author: Date:
8. CONNECT FRONT ENGINE MOUNTING
INSULATOR
Connect the mounting insulator with the 3 bolts.
Torque:
TMC made: 80 N´m (820 kgf´cm, 59 ft´lbf)
TMMK made:
44 N´m (450 kgf´cm, 32 ft´lbf) for silver color bolt
66 N´m (670 kgf´cm, 48 ft´lbf) for green color bolt
9. INSTALL ENGINE MOUNTING ABSORBER
Install the engine mounting absorber with the 4 bolts.
Torque: 48 N´m (490 kgf´cm, 35 ft´lbf)
10. CONNECT REAR ENGINE MOUNTING INSULATOR
(a) Connect the mounting insulator with the 4 nuts.
Torque: 66 N´m (670 kgf´cm, 48 ft´lbf)
(b) Install the 2 hole plugs.
11. CONNECT LH ENGINE MOUNTING INSULATOR
(a) M/T:
Connect the mounting insulator with the 3 bolts.
Torque: 64 N´m (650 kgf´cm, 47 ft´lbf)
(b) A/T:
Connect the mounting insulator with the 4 bolts.
Torque: 64 N´m (650 kgf´cm, 47 ft´lbf)
12. REMOVE ENGINE SLING DEVICE
13. CONNECT TRANSAXLE CONTROL CABLE(S) TO
TRANSAXLE
IN0253
WRONG CORRECT
IN0252
WRONG CORRECT IN±6
± INTRODUCTIONREPAIR INSTRUCTIONS
6 Author: Date:
(k) Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop-
er locations (See page IN±8).
Cancel the parking brake on the level place and
shift the transmission in Neutral (or N position).
When jacking up the front wheels of the vehicle at
first place stoppers behind the rear wheels.
When jacking up the rear wheels of the vehicle at
first place stoppers before the front wheels.
When either the front or rear wheels only should be
jacked up, set rigid racks and place stoppers in front
and behind the other wheels on the ground.
After the vehicle is jacked up, be sure to support it
on rigid racks . It is extremely dangerous to do any
work on a vehicle raised on a jack alone, even for
a small job that can be finished quickly.
(l) Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU unless
absolutely necessary. (If the IC terminals are
touched, the IC may be destroyed by static electric-
ity.)
(2) To disconnect vacuum hoses, pull off the end, not
the middle of the hose.
(3) To pull apart electrical connectors, pull on the con-
nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec-
tronic components, air filter and emission±related
components from water.
(6) Never use an impact wrench to remove or install
temperature switches or temperature sensors.
(7) When checking continuity at the wire connector, in-
sert the tester probe carefully to prevent terminals
from bending.
(8) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step±down
adapter for adjustment. Once the hose has been
stretched, it may leak air.
± INTRODUCTIONFOR ALL OF VEHICLES
IN±17
17 Author: Date:
2. FOR VEHICLES EQUIPPED WITH A CATALYTIC CONVERTER
CAUTION:
If large amount of unburned gasoline flows into the converter, it may overheat and create a fire haz-
ard. To prevent this, observe the following precautions and explain them to your customer.
(a) Use only unleaded gasoline.
(b) Avoid prolonged idling.
Avoid running the engine at idle speed for more than 20 minutes.
(c) Avoid spark jump test.
(1) Perform spark jump test only when absolutely necessary. Perform this test as rapidly as possible.
(2) While testing, never race the engine.
(d) Avoid prolonged engine compression measurement.
Engine compression tests must be done as rapidly as possible.
(e) Do not run engine when fuel tank is nearly empty.
This may cause the engine to misfire and create an extra load on the converter.
(f) Avoid coasting with ignition turned off.
(g) Do not dispose of used catalyst along with parts contaminated with gasoline or oil.
3. IF VEHICLE IS EQUIPPED WITH MOBILE COMMUNICATION SYSTEM
For vehicles with mobile communication systems such as two±way radios and cellular telephones, observe
the following precautions.
(1) Install the antenna as far as possible away from the ECU and sensors of the vehicle's electronic
system.
(2) Install the antenna feeder at least 20 cm (7.87 in.) away from the ECU and sensors of the ve-
hicle's electronic systems. For details about ECU and sensors locations, refer to the section on
the applicable component.
(3) Avoid winding the antenna feeder together with other wiring as much as possible, and also avoid
running the antenna feeder parallel with other wire harnesses.
(4) Check that the antenna and feeder are correctly adjusted.
(5) Do not install powerful mobile communications system.
IN05Y±07
IN±20± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
20 Author: Date:
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
A large number of ECU controlled systems are used in the 1999 CAMRY. In general, the ECU controlled
system is considered to be a very intricate system requiring a high level of technical knowledge and expert
skill to troubleshoot. However, the fact is that if you proceed to inspect the circuits one by one, troubleshoot-
ing of these systems is not complex. If you have adequate understanding of the system and a basic knowl-
edge of electricity, accurate diagnosis and necessary repair can be performed to locate and fix the problem.
This manual is designed through emphasis of the above standpoint to help service technicians perform ac-
curate and effective troubleshooting, and is compiled for the following major ECU controlled systems:
The troubleshooting procedure and how to make use of it are described on the following pages.
1. 5S±FE EngineDI±1
2. 1MZ±FE EngineDI±195
3. A140E Automatic TransaxleDI±387
4. A541E Automatic TransaxleDI±436
5. Anti±Lock Brake System (DENSO made)DI±491
6. Anti±Lock Brake System (BOSCH made)DI±537
7. ABS & Traction Control SystemDI±572
8. Supplemental Restraint SystemDI±624
9. Wireless Door Lock Control SystemDI±800
10.Theft Deterrent SystemDI±826
11. Cruise Control SystemDI±868
12.Engine Immobiliser SystemDI±919
FOR USING OBD II SCAN TOOL OR TOYOTA HAND±HELD TESTER
Before using the scan tool or tester, the scan tool's instruction book or tester's operator manual should
be read thoroughly.
If the scan tool or tester cannot communicate with ECU controlled systems when you have connected
the cable of the scan tool or tester to DLC3, turned the ignition switch ON and operated the scan tool,
there is a problem on the vehicle side or tool side.
(1) If communication is normal when the tool is connected to another vehicle, inspect the diagnosis
data link line (Busline) or ECU power circuit of the vehicle.
(2) If communication is still not possible when the tool is connected to another vehicle, the problem
is probably in the tool itself, so perform the Self Test procedures outline in the Tester Operator's
Manual.
DIAGNOSTIC TROUBLE CODE CHECK PROCEDURE
Diagnostic Trouble
Code Check (Make a
note of and then clear)Confirmation
of SymptomsDiagnostic Trouble
Code CheckProblem Condition
Diagnostic Trouble
Code DisplayProblem symptoms
existSame diagnostic
trouble code is
displayedProblem is still occurring in the diagnostic
circuit
Normal code is
displayedThe problem is still occurring in a place
other than in the diagnostic circuit
(The diagnostic trouble code displayed
first is either for a past problem or it is a
secondary problem)
No problem
symptoms existThe problem occurred in the diagnostic
circuit in the past
Normal Code DisplayProblem symptoms
existNormal code is
displayedThe problem is still occurring in a place
other than in the diagnostic circuit
No problem
symptoms existNormal code is
displayedThe problem occurred in a place other
than in the diagnostic circuit in the past
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMSIN±23
23 Author: Date:
2. SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE CHECK
The diagnostic system in the 1999 CAMRY fulfills various functions. The first function is the Diagnostic
Trouble Code Check in which a malfunction in the signal circuits to the ECU is stored in code in the ECU
memory at the time of occurrence, to be output by the technician during troubleshooting. Another function
is the Input Signal Check which checks if the signals from various switches are sent to the ECU correctly.
By using these check functions, the problem areas can be narrowed down quickly and troubleshooting can
be performed effectively. Diagnostic functions are incorporated in the following systems in the CAMRY.
SystemDiagnostic Trouble
Code CheckInput Signal Check
(Sensor Check)Diagnostic Test
Mode (Active Test)
Engine (5S±FE)
Engine (1MZ±FE)
Automatic Transaxle (A140E)
Automatic Transaxle (A541E)
Anti±Lock Brake System (DENSO made)
Anti±Lock Brake System (BOSCH made)
ABS & Traction Control System
Supplemental Restraint System
Wireless Door Lock Control System
Theft Deterrent System
Cruise Control System
Engine Immobiliser System (with Check
Mode)
(with Check
Mode)
(with Check
Mode)
(with Check
Mode)
In diagnostic trouble code check, it is very important to determine whether the problem indicated by the diag-
nostic trouble code is still occurring or occurred in the past but returned to normal at present. In addition,
it must be checked in the problem symptom check whether the malfunction indicated by the diagnostic
trouble code is directly related to the problem symptom or not. For this reason, the diagnostic trouble codes
should be checked before and after the symptom confirmation to determine the current conditions, as shown
in the table below. If this is not done, it may, depending on the case, result in unnecessary troubleshooting
for normally operating systems, thus making it more difficult to locate the problem, or in repairs not pertinent
to the problem. Therefore, always follow the procedure in correct order and perform the diagnostic trouble
code check.