Page 1991 of 2267
Oil Pressure Check
WARNING:
Be careful not to burn yourself, as the engine and oil may
be hot.
Oil pressure check should be done in“Neutral position”.
1. Check oil level.
2. Remove oil pressure switch.
3. Install pressure gauge.
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
Engine speed
rpmApproximate discharge pressure
kPa (bar, kg/cm2, psi)
Idle speedMore than 78 (0.78, 0.8, 11)
3,200314 - 392 (3.14 - 3.92, 3.2 - 4.0, 46 - 57)
If difference is extreme, check oil passage and oil pump for oil
leaks.
6. Install oil pressure switch with sealant.
.Oil pressure
switch
.Oil cooler.NLC045
.SR20DE models
.SLC717A
ENGINE LUBRICATION SYSTEMSR20DE
Oil Pressure Check
LC-16
Page 2002 of 2267

Oil Pressure Check
WARNING:
Be careful not to burn yourself, as the engine and oil may
be hot.
Oil pressure check should be done in“Neutral”gear posi-
tion.
1. Check oil level.
2. Remove oil pressure switch.
3. Install pressure gauge.
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
Engine rpm Approximate discharge pressure
kPa (bar, kg/cm2, psi)
Idle speedMore than 59 (0.59, 0.6, 9)
2,000294 (2.9, 3, 43)
If difference is extreme, check oil passage and oil pump for oil
leaks.
6. Install oil pressure switch with sealant.
Oil Pump
REMOVAL AND INSTALLATION
1. Drain engine coolant and engine oil.
2. Remove upper radiator hose, drive belts, crank pulley, timing
belt covers and timing belt. (Refer to EM section).
3. Remove exhaust front tube, timing belt pulley and rear engine
gusset (bar type), then remove oil pan. (Refer to EM section).
4. Remove crankshaft position sensor (TDC).
5. Remove oil pump assembly with oil strainer.
6. Reinstall any part removed. Refill engine oil and engine cool-
ant.
Apply liquid gasket to oil pump.
Apply liquid gasket to oil pan.
Apply liquid gasket to both ends of oil pan oil seals.
Install oil pan, fitting oil seals in the correct position.
SLC461
Oil filter
Oil pressure switch
SLC926-A ST2051001
ST25052000
SLC462A Rear engine gusset
SLC087B
9.2 - 10.8 N·m
(0.94 - 1.10 kg-m,
81.4 - 95.6 in-lb)Crankshaft
position
sensor
(TDC)
12 - 16 N·m
(1.2 - 1.6 kg-m,
9 - 12 ft-lb)
ENGINE LUBRICATION SYSTEMCD20T
Oil Pressure Check
LC-27
Page 2014 of 2267

Oil Pressure CheckNCL0011
Engine speed
rpmApproximate discharge pressure
kPa (bar, kg/cm2, psi)
600 More than 98 (0.98, 1.0, 14)
2,000 More than 294 (2.94, 3.0, 43)
6,000 More than 392 (3.92, 4.0, 57)
Oil Pump InspectionNCLC0013Unit: mm (in)
Body to outer gear radial clearance 0.250 - 0.325 (0.0098 - 0.0128)
Inner gear to outer gear tip clearance Below 0.18 (0.0071)
Body to inner gear clearance 0.030 - 0.085 (0.0012 - 0.0033)
Body to outer gear axial clearance 0.030 - 0.090 (0.0012 - 0.0035)
Inner gear to brazed portion of housing clearance 0.045 - 0.091 (0.0018 - 0.0036)
Regulator Valve InspectionNCLC0012Unit: mm (in)
Regulator valve to oil pump cover clearance 0.052 - 0.088 (0.0020 - 0.0035)
ThermostatNCLC0029
Valve opening temperature°C(°F) 82 (180)
Valve lift mm/°C (in/°F)More than 9/95 (0.35/203)
RadiatorNCLC0030
Unit: kPa (bar, kg/cm2, psi)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 - 98 (0.59 - 0.98, 0.6 - 1.0,9-14)
Leakage test pressure157 (1.57, 1.6, 23)
SERVICE DATA AND SPECIFICATIONS (SDS)QG
Oil Pressure Check
LC-39
Page 2015 of 2267

Oil Pressure Check
Engine speed
rpmApproximate discharge pressure
kPa (bar, kg/cm2, psi)
Idle speed More than 78 (0.78, 0.8, 11)
3,200 314 - 392 (3.14 - 3.92, 3.2 - 4.0, 46 - 57)
Oil Pump Inspection
Unit: mm (in)
Body to outer gear clearance (radial) 0.114 - 0.200 (0.0045 - 0.0079)
Inner gear to outer gear tip clearance Below 0.18 (0.0020 - 0.0071)
Body to inner gear clearance 0.05 - 0.09 (0.0020 - 0.0035)
Body to outer gear clearance (axial) 0.05 - 0.11 (0.0020 - 0.0043)
Inner gear to brazed portion of housing clearance 0.045 - 0.091 (0.0018 - 0.0036)
Regulator Valve Inspection
Unit: mm (in)
Regulator valve to oil pump cover clearance 0.040 - 0.097 (0.0016 - 0.0038)
Thermostat
Valve opening temperature°C(°F) 82 (180)
Valve lift mm/°C (in/°F)More than 9/95 (0.35/203)
Radiator
Unit: kPa (bar, kg/cm2, psi)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 - 98 (0.59 - 0.98, 0.6 - 1.0,9-14)
Leakage test pressure157 (1.57, 1.6, 23)
SERVICE DATA AND SPECIFICATIONS (SDS)SR20DE
Oil Pressure Check
LC-40
Page 2016 of 2267
Oil Pressure Check
Engine speed
rpmApproximate discharge pressure
kPa (bar, kg/cm2, psi)
Idle speed More than 59 (0.59, 0.6, 9)
2,000 294 (2.9, 3, 43)
Oil Pump Inspection
Unit: mm (in)
Body to outer gear clearance (radial) 0.114 - 0.200 (0.0045 - 0.0079)
Outer gear to inner gear clearance Less than 0.18 (0.0071)
Housing to inner gear clearance 0.05 - 0.09 (0.0020 - 0.0035)
Housing to outer gear clearance (axial) 0.05 - 0.11 (0.0020 - 0.0043)
Inner gear to housing clearance 0.045 - 0.091 (0.0018 - 0.0036)
Thermostat
Valve opening temperature°C(°F) 82 (180)
Valve lift mm/°C (in/°F)More than 10/95 (0.39/203)
Radiator
Unit: kPa (bar, kg/cm2, psi)
Cap relief pressureStandard 98 - 118 (0.98 - 1.18, 1.0 - 1.2, 14 - 17)
Limit 59 - 118 (0.59 - 1.18, 0.6 - 1.2, 8.6 - 17.1)
Leakage test pressure157 (1.57, 1.6, 23)
SERVICE DATA AND SPECIFICATIONS (SDS)CD20T
Oil Pressure Check
LC-41
Page 2034 of 2267
SAE Viscosity Number
For warm and cold areas: 10W-30 is suit-
able. The use of 5W-30 can have a positive
effect on fuel economy (ACEA A1-98).
For hot areas: 20W-40 and 20W-50 are suit-
able.
For cold and warm areas: 10W-30 is prefer-
able for ambient temperatures above 20°C
( 4°F).
On turbocharger models, 5W-20 is not
recommended, and 5W-30 should be used
only below 0°C (32°F).
For hot areas: 20W-40 and 20W-50 are suit-
able.
Outside Temperature Range
Anticipated Before Next Oil Change
PETROL ENGINE OIL
* Not recommended
for sustained high
speed driving
NTI035
TI0006 Outside Temperature Range
Anticipated Before Next Oil Change
DIESEL ENGINE OIL
* Not recommended for
sustained high speed
driving
RECOMMENDED FLUIDS AND LUBRICANTS
MA-17
Page 2041 of 2267

Changing Engine Oil
WARNING:
Be careful not to burn yourself, as the engine oil is hot.
Prolonged and repeated contact with used engine oil
may cause skin cancer; try to avoid direct skin contact
with used oil. If skin contact is made, wash thoroughly
with soap or hand cleaner as soon as possible.
1. Warm up engine, and check for oil leakage from engine com-
ponents.
2. Stop engine.
3. Remove drain plug and oil filler cap.
4. Drain oil and refill with new engine oil.
Oil grade: API SH or SJ/ACEA A2/96
Viscosity: See“RECOMMENDED FLUIDS AND LUB-
RICANTS”, MA-16.
Refill oil capacity (Approximate):
Unit:(Imp pts)
Drain and refill
With oil filter change2.9
Without oil filter change2.7
Dry engine (engine overhaul)3.0
CAUTION:
Be sure to clean drain plug and install with new washer.
Drain plug:
:29-39N·m (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
The refill oil capacity depends on oil temperature and
drain time. Use these specifications as a reference only.
Always use the dipstick to determine when the proper
amount of oil is in the engine.
5. Start engine and check area around drain plug and oil filter
for oil leakage.
6. Run engine for a few minutes, then turn it off. After several
minutes, check oil level.
Changing Engine Oil Filter
1. Remove oil filter with Tool.
WARNING:
Be careful not to burn yourself, as the engine and the engine
oil are hot.
2. Clean the oil filter mounting surface on the cylinder block.
Coat the rubber seal of the new oil filter with engine oil.
SMA672C Oil filler cap
Oil filter
Drain plug
SMA390C Refill oil to this
“H”level.
Do not overfill.
SMA010
ENGINE MAINTENANCEQG
MA-24
Page 2042 of 2267

3. Screw in the oil filter until a slight resistance is felt, then
tighten an additional 2/3 turn.
4. Add engine oil.
Refer to“Changing Engine Oil”, MA-24.
Clean excess oil from engine.
Checking and Changing Spark Plugs
1. Remove ignition coils.
2. Remove spark plugs with spark plug wrench.
3. Check insulator for cracks or chips, gasket for damage or
deterioration and electrode for wear and burning. If exces-
sively worn, replace with new spark plugs.
Spark plug:
Make CHAMPION NGK
Standard type RC10YCC4, RC10YC4 BKR5E-11
Hot type RC12YCC4, RC12YC4 BKR4E-11
Cold type RC7YCC4, RC7YC4 BKR6E-11
Use standard type spark plug for normal condition.
The hot type spark plug is suitable when fouling may occur with
the standard type spark plug such as:
frequent engine starts
low ambient temperatures
The cold type spark plug is suitable when spark knock may occur
with the standard type spark plug such as:
extended highway driving
frequent high engine revolution
4. Check spark plug gap.
Gap: 1.0 - 1.1 mm (0.039 - 0.043 in)
5. Install spark plugs. Reinstall ignition coils.
Spark plug:
: 20-29N·m (2.0 - 3.0 kg-m, 14 - 22 ft-lb)
SMA229B 2/3 turn
SEM870F
.Ignition coils
SMA294A Wrench with a magnet to
hold spark plug
16 mm
(0.63 in)
SMA476 Side electrode
Gap
ENGINE MAINTENANCEQG
Changing Engine Oil Filter (Cont’d)
MA-25