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Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Statement
One of these statements is on your Certification/Tire
label. Here is what each one means.
TRUCK SERVICE
-- A vehicle made to carry property or
special equipment. It is made for uniform frame loading.
That includes using the vehicle to pull a full trailer.TRUCK
-TRACTOR -- A vehicle made to draw other
vehicles. It's made to carry part of the load of the trailer.
It is made for point frame loading, usually for a
semi
-trailer (ªfifth wheelº).
MAX. VERT. CG
-- The highest allowable vertical
center of gravity, at the highest allowable GVWR. It's
measured from level ground in inches.
TRUCK
-CANADA -- A vehicle first sold in Canada
with a non
-school bus application, or cab models with
regular production option RQ2 (ªtruck serviceº).
TRACTOR
-CANADA -- A cab model with regular
production option RQ3 (ªtruck
-tractor serviceº).
Service Parts Identification Label
You'll find this label in a location determined by the
body manufacturer. It's very helpful if you ever need to
order parts. On this label is:
your VIN,
the model designation,
paint information and
a list of all production options and special equipment.
Be sure that this label is not removed from the vehicle.
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Electrical System
Add-On Electrical Equipment
NOTICE:
Don't add anything electrical to your vehicle
unless you check with your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add
-on electrical equipment can
keep other components from working as
they should.
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the light switch. An electrical overload will cause the
lights to go on and off, or in some cases to remain off.
If this happens, have your headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker inside the motor and a circuit breaker in the fuse
block. If the motor overheats, the wipers will stop until
the motor cools. If the overload is caused by an
electrical problem, be sure to get it fixed.
Fusible Links
A fusible link is a short piece of wire several gage sizes
smaller than the circuit it protects. It will melt in an
overload situation, opening the circuit.
Your starter relay and other circuits have these fusible
links. The size is printed on the insulation. If the insulation
is burned beyond recognition, consult your GM dealer for
the proper size. Replace a fusible link with one of the
same size and insulation type. Fusible link insulation is a
special purpose high
-temperature material.
The hydraulic brake booster motor feed circuit and
starter relay circuit are protected by a fusible link.
Vehicles with a diesel engine have a fusible link for the
intake heater feed circuit. Vehicles equipped with an
electronically controlled diesel engine also have a
fusible link for the engine control unit.
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6-69 Power Windows and Other Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and closes.
This protects the circuit until the current load returns to
normal or the problem is fixed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers,
maxi
-fuses and fusible links. This greatly reduces the
chance of a fire caused by an electrical problem. There
may be a fuse taped to the wiring harness inside the
battery box and one near the generator also taped to the
wiring harness.
There are two circuit breaker/fuse blocks in your
vehicle: the instrument panel circuit breaker block and
the maxi
-fuse block.
Instrument Panel Circuit Breaker Block
This fuse block is in the lower portion of the instrument
panel, to the left of the steering column.
To open the door, pull up
and outward on the recessed
door handle and the door
will snap out.
To install the door, place the lower door into the bottom
retainer and push the top of the door in until it snaps
into place.
If you ever have a problem on the road and don't have a
spare circuit breaker, you can borrow one of the correct
value. Just pick some feature of your vehicle that you
can get along without
-- like the radio or cigarette
lighter
-- and use its circuit breaker if it is of the value
you need. Remember to replace the circuit breaker as
soon as you can.
These circuit breakers are non
-cycling; do not replace
them with cycling circuit breakers. Also, don't use
circuit breakers of higher amperage than those indicated
on the circuit breaker block.
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Name Circuits Protected
HYD BRK Brake Pump Motor Relay
HYD BRK Brake Alarm ModuleName Circuits Protected
B/U IGN3 Fuel Filter Relay, Blower Motor
Relays, ABS Power Relay,
Back
-Up Lamps, Auxiliary Wiring
Relay, IGN 3 Relay, Power
Window Relay, Vehicle Interface
Module, Transmission
Temperature Gage
STOP Stoplamps
WASH/WIPE Windshield Wipers/Washer,
Accessory Relay
DOME/PNL Dome Lamp, Radio Receiver,
Instrument Panel Lights,
A/C Controller,
Headlamp/Seatbelt Module
BLOWER Blower Motor
A/C A/C Clutch Compressor,
A/C Controller
TRN/HAZ Turn Signals, Hazard Flashers
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6-71
Name Circuits Protected
CHAS Exhaust Brake, Air Suspension
Dump Valve, Air Dryer, HYD
ABS ECHU
PARK LP Auxiliary Wiring, Air Conditioner
Controls, Parking Lamps, Turn
Signals, Taillamps, Stoplamps,
Marker Lamps, Trailer Running
Lamps, Lighted Mirrors, Radio
Receiver, Mirror Clearance Lamps
HORN Horn/Diagnostic Connector
PRK BRK Parking Brake Module
FUEL Heated Fuel Filter (Diesel
Engines) or Fuel Pump
(Gasoline Engines)
AXLE Heated Mirrors, Radiator Shutters,
Tw o
-Speed Axle Motor,
Tw o
-Speed Axle Switch
MRKR LP Roof Marker Lamps,
Trailer Marker Lamps,
Marker Lamp RelayName Circuits Protected
CIG/AUX Cigarette Lighter,
Auxiliary Power Jacks
AUX Auxiliary Wiring Relay
IGN RLY/VIN Vehicle Interface Module
(Diesel Engines) or Generator,
Coil, Injectors (Gasoline Engines)
WDO Power Windows
CRNK Starter Relay
IGN SW Instrument Panel Cluster Telltales
AUX Auxiliary Wiring
RDO Radio, Auxiliary Wiring
DR LK Power Door Locks
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Maxi-Fuse Block
When a circuit goes out, first check the instrument panel
circuit breaker block. If no circuit breakers are out there,
the problem could in the maxi
-fuse block.
This block uses blade
-type fuses. It's on the upper
passenger side of the engine compartment at the rear.
To access the maxi-fuse block, gently squeeze both
sides of the cover to unlatch the tabs at the top. Then,
unsnap both attachments at the bottom and remove
the cover.
Power is fed through these fuses to devices such as the
headlamp switch, ignition switch feed circuits and the
auxiliary brake pump (hydraulic brake vehicles).
Be sure to replace maxi
-fuses with maxi-fuses of the
same rating. Do not use maxi
-fuses of higher amperage
than those indicated on the maxi
-fuse block.
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6-73
Name Circuits/Circuit Breakers
Protected
STP/HAZ
TURNStop Lamp, Turn Signal/Hazard
Lights, Fuel, Ignition Relay
(Gasoline Engines)
IGN SW3 Air Conditioner, Ignition Switch,
Axle, ChassisName Circuits/Circuit Breakers
Protected
INT/EXT
LIGHTSParking Lamps,
Dome/Panel Lights
HEAD LAMP Headlamps,
Daytime Running Lamps
AUX WRG Auxiliary, Park Brake
IGN SW1 Ignition Switch, Wash/Wipe,
Crank, Radio
HYD PUMP Hydraulic Brake,
Brake Pump Motor
HYD ABS EHCU
PWR
WDO/LCKSWindow, Door Locks
PARK BRK Parking Brake Motor
BLOWER
HORNBlower, Horn, Cigarette
Lighter/Auxiliary
FUEL/ENGINE Empty
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Replacement Bulbs
It is recommended that you use an AC type bulb
whenever you need to replace one.
Before you replace any bulbs, be sure that all lamps are
off and the engine isn't running.
Capacities and Specifications
Replacement part numbers listed in this section are
based on the latest information available at the time of
printing. They are subject to later change. If a part listed
here isn't the same as the part in your vehicle when it
was built, or if you have any questions, please contact
your GM Truck dealer.
Engine Identification and Data
Engine RPO LG5 LP4/L21
Engine Type 7.2L L6 7.4L V8
Fuel System HEUI SPFI
Firing Order
1
-5-3-6-2-41-8-4-3-6-5-7-2
Wheel Nut Torque
Refer to ªTightening the Wheel Nutsº in this section for
wheel nut torque information.
Cooling System Capacity
Model Quarts (Liters)
7.2L 32.0 (30.0). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with automatic transmission 30.0 (28.4). . . . . . . . . .
7.4L 25.0 (23.7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with automatic transmission 23.0 (22.7). . . . . . . . . .
Above capacities (volumes) are approximate.
Crankcase Capacity
Capacities (volumes) shown are for normal refill. Add
oil as indicated when the oil filter element is changed.
Capacities given are approximate
-- keep level within
the operating range. Do not operate with fluid level
below the ADD line.
Engine
Capacity
-- Quarts (Liters)
7.2L 21 (19.0)*
7.4L 8 (7.5)
*Additional oil is required with auxiliary oil filter
systems. Make sure to add enough extra oil to fill the
auxiliary oil filter system. For vehicles equipped with
the LUBERFINER 750
-C, add 14 quarts (13.25 L).
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