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ACCESSORY (A): This position lets you use
accessories when the engine is off. To use
ACCESSORY, push in the key and turn it toward you.
LOCK (B): This position locks your ignition. You will
be able to remove your key only when the switch is in
this position.
OFF (C): This position lets you turn off the engine, but
the key can't be removed.
RUN (D): This is the position for driving and activating
the CAT diesel air inlet heater (if equipped).
START (E): This position starts your engine.
Engine Starter Over-Crank Protection
(If Equipped)
Some vehicles have an engine starter over-crank
protection system. This system includes a built
-in
temperature limiting switch to prevent internal damage
to the starter. If the starter motor overheats and shuts
off due to over
-cranking, the motor must cool down
before the switch will reset and allow you to operate the
starter. It can take up to six minutes before the starter
will work again.
Starting Your Gasoline Engine
Engines start differently. The 8th digit of your Vehicle
Identification Number (VIN) shows the code letter for
your engine. (See ªVehicle Identification Numberº in
the Index.) Follow the proper steps to start the engine.
To start a diesel engine, see ªStarting Your Diesel
Engineº in the Index.
Automatic Transmission
Set the parking brake and move your shift lever to
NEUTRAL (N) or PARK (P) if so equipped. Your
engine won't start in any other position
-- that's a
safety feature.
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2-8 Manual Transmission
Set the parking brake, shift your gear selector to
NEUTRAL and hold the clutch pedal to the floor while
starting the engine.
Starter Motor Operation
1. The starter motor will disengage if you release
the key or the engine reaches a predetermined
engine speed.
2. To prevent overheating, the starter motor will
disengage after continuously operating for 15 seconds.
You must release the key from the start position to
re
-engage the starter.
3. The starter motor will not engage if the engine is
already running.
4. The starter motor will disengage if, after two
seconds, the starter pinion gear does not engage the
flywheel or there is no engine rpm signal from the
engine speed sensor.
Starting Your Engine
1. Without pushing the accelerator pedal, turn your
ignition key to START. When the engine starts, let
go of the key. The idle speed will go down as your
engine gets warm.
2. If the engine doesn't start in 10 seconds, push the
accelerator pedal all the way down and crank the
engine for five more seconds, unless it starts sooner.
3. If your engine still won't start (or starts but then
stops), it could be flooded with too much gasoline.
Wait 15 seconds to let the starter motor cool down.
Do Steps 1 through 3 again.
When the engine starts, let go of the key and the
accelerator pedal.
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NOTICE:
Your engine is designed to work with the
electronics in your vehicle. If you add electrical
parts or accessories, you could change the way
the engine operates. Before adding electrical
equipment, check with your dealer. If you don't,
your engine might not perform properly.
If you ever have to have your vehicle towed, see
the part of this manual that tells how to do it
without damaging your vehicle. See ªTowing
Your Vehicleº in the Index.
Gasoline Engine Warm-Up
When you've started your engine, let it run for 20 or
30 seconds to warm up before you put a load on
the engine.
Drive at moderate speeds for the first few miles,
especially in cold weather. Running a cold engine at
high speed can damage it.
Restarting the Gasoline Engine While
Moving (Automatic Transmission)
If you have to restart the engine while the vehicle is
moving, you'll first have to shift the automatic
transmission to NEUTRAL (N). This safety feature
prevents starting the engine when the transmission is in
a drive gear.
Stopping the Gasoline Engine
Let your engine idle for a few seconds before turning it
off after you have finished driving your vehicle.
If you shift to NEUTRAL (N), set the parking brake.
If you shift to PARK (P), the auto
-apply feature will set
the parking brake.
If your vehicle has a two
-speed axle, put the range
selector in LOW. To be sure the axle has shifted into
LOW, engage the clutch and transmission the vehicle
may move slightly when you do this.
While your engine is idling before you turn it off, you
can make a list of any operational or handling concerns
to give to responsible maintenance personnel so they can
handle them right away.
Moisture will condense in a fuel tank that is almost
empty if the vehicle is not run for a while, even just
overnight under some conditions. So, it's always best to
refuel your vehicle at the end of each run.
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Starting Your Diesel Engine
If you have a Caterpillar diesel engine, also refer to
your Caterpillar Operation & Maintenance Manual for
starting procedure.
To make starting easier in cold weather (below 32F or
0C), the proper viscosity engine oil should be used. It's
also best to heat the engine oil first. You can do this by
using an engine coolant heater. A GM Automatic Ether
Injection System aids cold weather starting.
NOTICE:
Your diesel engine has an electric air intake
heater system which reduces white smoke and
helps start the engine in cold weather. Do not
spray starting fluid into the air intake where it
can contact the heater elements.
If you don't have the GM Automatic Ether
Injection System, don't use starting fluid or
you could damage your engine. If you have the
GM system, use only GM approved starting fluid
that has been tested to establish compatibility
with the air inlet heater system.
NOTICE:
If you ever have to have your vehicle towed, see
the part of this manual that tells how to do it
without damaging your vehicle. See ªTowing
Your Vehicleº in the Index.
Restarting the Diesel Engine While Moving
(Automatic Transmission)
If you have to restart the engine while the vehicle is
moving, you'll first have to shift the automatic transmission
to NEUTRAL (N). This safety feature prevents starting
the engine when the transmission is in a drive gear.
Stopping the Diesel Engine
If you have a Caterpillar diesel engine, see your
Caterpillar Operation & Maintenance Manual.
1. Set the parking brake and shift to NEUTRAL (N) or
PARK (P).
2. Turn the ignition switch key to OFF.
If your vehicle has a two
-speed axle, see ªRear Axle,
Tw o
-Speed Electric Shift Controlº or ªRear Axle,
Tw o
-Speed Airshift Controlº in the Index.
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2-11 Cold Weather Starting (Caterpillar
Diesel)
Because the diesel engine uses compression ignition, it
is harder to start in cold weather than a gasoline engine.
The air intake heater and use of the proper engine oil,
optional engine coolant heaters and optional ether
injection systems help cold weather starting. See the
Caterpillar
Operation & Maintenance Manual for
more information.
Diesel Engine Warm-Up
Several factors affect how quickly your diesel engine
warms up. These can include outside temperature,
engine load, idle time and your vehicle's option content.
Your vehicle may be equipped with some features that
can help the engine reach operating temperature sooner.
Some of these features are discussed below.
Also, remember that an automatic transmission adds
heat to the cooling system through the heat exchanger in
the radiator. Because of this, vehicles equipped with
automatic transmissions are often able to retain engine
coolant heat better than manual transmission vehicles.
See your Caterpillar
Operation & Maintenance manual
for additional diesel engine warm
-up information.
Engine Automatic Shutdown (If Equipped)
Your CHECK GAGES light will come on if the system
senses high engine temperature or low engine oil
pressure. If high engine temperature is detected, you
will also hear a tone alarm at two beats per second. The
alarm and the light will remain on until the condition is
fixed. If the engine temperature condition worsens, the
tone alarm will go to five beats per second. When a low
oil pressure condition is detected, the five beat per
second alarm will come on immediately.
If the system senses low engine coolant, the five beat
per second alarm and the LOW COOLANT warning
light will come on.
The five beats per second tone alarm means that your
engine will shut down in 25 seconds. Pull off the road
and shut off the engine. Don't start it until the reason for
the problem is known, and the problem is fixed. If the
engine shuts down when you are still in traffic, you can
restart the engine and get another 25 seconds of
operation. Do this only if you have to, since there is a
problem that can harm the engine if it isn't fixed.
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2-12 Fast Idle System (Electronically Controlled
Caterpillar
Diesel and Gasoline Engines)
If your vehicle is equipped with an electronically
controlled diesel engine, it has both automatic and
manual fast idle capabilities.
Automatic Fast Idle System
(Caterpillar
Diesel Engine Only)
The automatic fast idle feature will engage whenever
you start your vehicle and the engine is below the preset
operating temperature. This will help decrease engine
warm
-up time.
Idle speed will then return to normal under any of the
following conditions:
The engine reaches the preset operating temperature.
The brake pedal is pressed.
The trailer brake hand lever (if equipped) is applied.
The manual transmission clutch pedal is pressed or,
the automatic transmission (if equipped) is shifted
from NEUTRAL (N) or PARK (P).
The vehicle speed exceeds approximately
10 mph (16 km/h).
When the fast idle switch is pressed a second time.Manual Fast Idle System
(Caterpillar
Diesel and Gasoline Engines)
The manual fast idle switch
is located on the lower
portion of the instrument
panel just to the left of the
steering wheel.
This system can be used to increase your engine idle
speed whenever the following conditions are met:
The brake pedal is not pressed.
The trailer brake hand lever (if equipped) is not applied.
The vehicle speed is below approximately
10 mph (16km/h).
The manual transmission (if equipped) clutch pedal
is not pressed or, the automatic transmission
(if equipped) is in NEUTRAL (N).
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The manual fast idle feature is activated by pressing the
switch on the instrument panel. When the switch is
pressed again, or any of the previous conditions are not
met, manual fast idle will be deactivated.
Manual fast idle can be used to set any desired idle
speed. To set a new temporary engine idle speed:
1. Make sure all of the previously described conditions
are met.
2. Press the accelerator pedal to the desired engine speed.
3. Momentarily press the manual FAST IDLE switch.
The temporary idle speed will be set. This new rpm
level will be remembered by the system until either the
ignition is turned to OFF or a new idle speed is set.
Radiator Shutters -- Caterpillar
(If Equipped)
Radiator shutters aid engine warm-up by blocking the
airflow through the radiator and charge the air cooler to
conserve heat in cold conditions.
The radiator shutters on your vehicle (if equipped)
operate automatically. When the ignition switch is in
RUN or START and the engine temperature is below
195F (90C), the shutters will close, blocking the flow
of air through the radiator and charge the air cooler.When the engine temperature reaches 195F (90C), the
shutters will open to the normal operating position.
Engine Checks Before Operating
When you've started your engine, let it run for 20 to
30 seconds before you put a load on the engine.
But don't leave the vehicle while the engine is running.
During this warm
-up period, check your warning lights
and gages:
If oil pressure doesn't begin to rise within 15 seconds
of starting, stop the engine and find the cause.
If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating.
If you have air brakes, the dual
-needle air pressure
gage should read at least 105 psi (720 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a
tone alarm. If the pressure doesn't build up or drops
during warm
-up, stop the engine and find the cause
before you try to move the vehicle. Recommended
air pressure before actually driving away is
120 psi (830 kPa).
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The charging system light should come on when the
ignition switch key is turned to RUN or START and
should go out when the engine is running above idle.
If the light doesn't go out or comes back on during
normal engine operation, have the charging system
checked right away. (This light tells you if the
generator is not charging; it doesn't reflect the
condition of the battery.)
The voltmeter charge indicator gage tells you the
condition of your battery's charge. The gage should
be in the center area during engine operation. The
red area on the left indicates an undercharge
condition; the red area on the right indicates an
overcharge. If the gage is in either red area, have the
battery and charging system checked right away.
NOTICE:
Don't allow the engine to operate at low idle for
more than five minutes. This can cause low
engine operating temperatures which can affect
engine operation and reduce engine life. Engine
idle speed should be increased to 1200 rpm
whenever extended idle is required. Once started,
the engine should be placed under load to allow
the engine coolant temperature to reach
150F (66C) before shutting off the engine.
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