Page 217 of 328

yellowblue
6-19 Automatic Transmission External Filter
Your automatic transmission spin-on type filter requires
periodic replacement. It is mounted just behind the
radiator on the outside of the passenger's side frame rail.
Consult the Allison Automatic Transmission Operator's
Manual that came with the vehicle for proper
change intervals.
Automatic Transmission External Filter
With Service Trans Filter Indicator Light
(Option)
This automatic transmission spin-on type filter is
mounted to the left of the transmission. It requires
replacement when the SERVICE TRANS FILTER
indicator light on the instrument panel comes on or
every three years, whichever occurs first.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
checked. See your Maintenance Schedule to find out
when to change your transmission fluid and filters.
How to Check and What to Use
The Eaton Fuller Transmission Operator's Manual that
came with the vehicle shows how to check the manual
tranmsmission fluid and what fluid to use.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
ProCarManuals.com
Page 218 of 328

yellowblue
6-20
Rear Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it.
See ªScheduled Maintenance Servicesº in the
Maintenance Schedule.
How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you'll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See ªRecommended Fluids and
Lubricantsº in the Maintenance Schedule.
Rear Axle Shift Motor (Option)
When to Check and Change Fluid
If you have an optional air-shift two-speed, controlled
traction, or locking differential type rear axle, a good
time to check the fluid level in the axle shift motor is
when the rear axle lubricant is checked. Use refrigerant
oil (shift motor only).
How to Check Fluid
Remove the plug on the front plate of the axle shift
motor, add enough fluid to raise the level to the bottom
of the filler plug hole, then replace the plug.
What to Use
Refer to your Maintenance Schedule to determine what
kind of lubricant to use.
ProCarManuals.com
Page 219 of 328
yellowblue
6-21
Radiator Pressure Cap
(Gasoline Engines)
The radiator pressure cap
must be tightly installed
with the arrows on the cap
lined up with the top of the
overflow tube. This will
prevent coolant loss and
possible engine damage
from overheating.
When you replace your radiator pressure cap, an
ACDelco
cap is recommended.
NOTICE:
Your radiator pressure cap is a 9 psi (62kPa)
pressure
-type cap for use with medium duty
cooling systems only. It must be tightly installed
to prevent coolant loss and possible engine
damage from overheating. Be sure the arrows on
the cap line up with the top of the overflow tube.
ProCarManuals.com
Page 220 of 328
yellowblue
6-22
Surge Tank Pressure Cap
(Diesel Engines)
The surge tank pressure cap
must be tightly installed
with the arrows on the cap
lined up with the top tube of
the coolant surge tank.
When you replace your surge tank pressure cap, an
ACDelco
cap is recommended.
NOTICE:
Your surge tank pressure cap is a 9 psi (62kPa)
pressure
-type cap for use with medium duty
cooling systems only. It must be tightly installed
to prevent coolant loss and possible engine
damage from overheating. Be sure the arrows on
the cap line up with the top tube of the coolant
surge tank.
Thermostat
Engine coolant temperature is controlled by one or more
thermostats in the engine cooling system. The
thermostat stops the flow of coolant through the radiator
until the coolant reaches a preset temperature.
When you replace your thermostat, an ACDelco
thermostat is recommended for gasoline engines.
Caterpillar parts are recommended for diesel engines.
ProCarManuals.com
Page 221 of 328

yellowblue
6-23
Engine Coolant (Gasoline Engine)
The cooling system in your vehicle is filled with
DEX
-COOL engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs first, if you add only
DEX
-COOL extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem with
engine overheating, see ªEngine Overheatingº in
the Index.
A 50/50 mixture of clean, drinkable water and
DEX
-COOL coolant will:
Give freezing protection down to
-34F (-37C).
Give boiling protection up to 252F (122C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
NOTICE:
When adding coolant, it is important that you
use only DEX
-COOL (silicate-free) coolant.
If coolant other than DEX-COOL is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the
use of coolant other than DEX
-COOL is not
covered by your new vehicle warranty.
ProCarManuals.com
Page 222 of 328

yellowblue
6-24 What to Use
Use a mixture of one-half clean, drinkable water and
one
-half DEX-COOL coolant which won't damage
aluminum parts. If you use this coolant mixture, you
don't need to add anything else.
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and DEX
-COOL coolant.
NOTICE:
If you use an improper coolant mixture, your
engine could overheat and be badly damaged.
The repair cost wouldn't be covered by your
warranty. Too much water in the mixture can
freeze and crack the engine, radiator, heater core
and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don't have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
ProCarManuals.com
Page 223 of 328
yellowblue
6-25 Checking Coolant
Coolant Recovery Tank
(Gasoline Engines
-- Specialty Hood)
Coolant Recovery Tank
(Gasoline Engines
-- Sloped Hood)
ProCarManuals.com
Page 224 of 328
yellowblue
6-26
Surge Tank (Caterpillar Diesel Engines)
When your engine is cold, the coolant level should be at
the COLD level, or a little higher, on the coolant
recovery tank with the gasoline engine, or at the COLD
FULL mark, visible through the surge tank, with the
diesel engine.
If this light comes on and
stays on, it means you're
low on engine coolant.
See ªLights, Low Coolant Warning Lightº in the Index
for further information.
Adding Coolant
If you need more coolant, add the proper DEX
-COOL
coolant mixture at the coolant recovery tank or the
surge tank.
ProCarManuals.com