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2-11 Cold Weather Starting (Caterpillar
Diesel)
Because the diesel engine uses compression ignition, it
is harder to start in cold weather than a gasoline engine.
The air intake heater and use of the proper engine oil,
optional engine coolant heaters and optional ether
injection systems help cold weather starting. See the
Caterpillar
Operation & Maintenance Manual for
more information.
Diesel Engine Warm-Up
Several factors affect how quickly your diesel engine
warms up. These can include outside temperature,
engine load, idle time and your vehicle's option content.
Your vehicle may be equipped with some features that
can help the engine reach operating temperature sooner.
Some of these features are discussed below.
Also, remember that an automatic transmission adds
heat to the cooling system through the heat exchanger in
the radiator. Because of this, vehicles equipped with
automatic transmissions are often able to retain engine
coolant heat better than manual transmission vehicles.
See your Caterpillar
Operation & Maintenance manual
for additional diesel engine warm
-up information.
Engine Automatic Shutdown (If Equipped)
Your CHECK GAGES light will come on if the system
senses high engine temperature or low engine oil
pressure. If high engine temperature is detected, you
will also hear a tone alarm at two beats per second. The
alarm and the light will remain on until the condition is
fixed. If the engine temperature condition worsens, the
tone alarm will go to five beats per second. When a low
oil pressure condition is detected, the five beat per
second alarm will come on immediately.
If the system senses low engine coolant, the five beat
per second alarm and the LOW COOLANT warning
light will come on.
The five beats per second tone alarm means that your
engine will shut down in 25 seconds. Pull off the road
and shut off the engine. Don't start it until the reason for
the problem is known, and the problem is fixed. If the
engine shuts down when you are still in traffic, you can
restart the engine and get another 25 seconds of
operation. Do this only if you have to, since there is a
problem that can harm the engine if it isn't fixed.
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2-66
A reading in the low pressure zone may be caused by a
dangerously low oil level or other problem.
If you have a Caterpillar
diesel engine, also see your
Caterpillar Operation & Maintenance Manual.
CAUTION:
Don't keep driving if the oil pressure is low. If
you do, your engine can become so hot that it
catches fire. You or others could be burned.
Check your oil as soon as possible and have your
vehicle serviced.
NOTICE:
Damage to your engine from neglected oil
problems can be costly and is not covered by
your warranty.
Change Oil Light (If Equipped)
The CHANGE OIL light
should come on briefly as a
bulb check when you start
the engine. If the light
doesn't come on, have
it serviced.
If the CHANGE OIL light comes on and stays on after
you start the engine, have the oil changed.
For additional information, see ªEngine Oil, When to
Changeº in the Index. To reset the Oil Life Monitor, see
ªEngine Oil Life Monitorº in the Index.
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5-36
CAUTION:
Never use oil or grease on studs or nuts. If you
do, the nuts might come loose. Your wheel could
fall off, causing a serious accident.
CAUTION:
There are many ways to be hurt badly, or
be killed, while you are trying to change a
truck tire and rim. Follow all of the safety
precautions on the truck jack and
other equipment.
CAUTION: (Continued)
CAUTION: (Continued)
If you try to put air back into a tire that has
run flat, or even a tire that was quite low on
air, without first finding out why it was low
or flat, the tire can have a sudden air
-out.
This could cause you to lose control of the
vehicle and have a serious crash. Don't
refill a flat or very low tire with air without
first having the tire taken off the wheel and
checked for damage.
Use a clip-on chuck and hose extension when you
add air to your tires. You'll need an accurate truck
tire pressure gage. Stand to one side and add the air.
Be sure you don't go over the top inflation pressure
for the tire.
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6-14 When to Add Engine Oil
If the oil is at or below the cross-hatched area, then
you'll need to add at least one quart of oil. But you must
use the right kind. This part explains what kind of oil to
use. For crankcase capacity, see ªCapacities and
Specificationsº in the Index.
NOTICE:
Don't add too much oil. If your engine has so
much oil that the oil level gets above the
cross
-hatched area that shows the proper
operating range, your engine could be damaged.
Be sure to fill it enough to put the level somewhere in
the proper operating range. Push the dipstick all the way
back in when you're through.
What Kind of Engine Oil to Use
Oils recommended for your vehicle can be identified by
looking for the ªStarburstº symbol. This symbol
indicates that the oil has been certified by the American
Petroleum Institute (API). Do not use any oil which
does not carry this Starburst symbol.
If you change your own oil,
be sure you use oil that has
the Starburst symbol on the
front of the oil container. If
you have your oil changed
for you, be sure the oil put
into your engine is
American Petroleum
Institute certified for
gasoline engines.
You should also use the proper viscosity oil for your
vehicle, as shown in the following chart:
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6-16 Engine Oil Additives
Don't add anything to your oil. Your dealer is ready to
advise if you think something should be added.
When to Change Engine Oil
Your vehicle has a computer that lets you know when to
change your engine oil. This is not based on mileage,
but on engine revolutions and engine operating
temperature. When the computer has calculated that the
oil needs changing, the Oil Life Monitor will indicate
that a change is necessary. The mileage between oil
changes will vary depending on how you drive your
vehicle
-- usually between 3,000 miles (5 000 km) and
7,500 miles (12 500 km) since your last oil change.
Under severe conditions, the indicator may come on
before 3,000 miles (5 000 km). Never drive your vehicle
more than 7,500 miles (12 500 km) or 12 months
(whichever occurs first) without an oil change.
The system won't detect dust in the oil. So, if you
drive in a dusty area, be sure to change your oil every
3,000 miles (5 000 km) or sooner. Remember to reset
the CHANGE OIL light whenever the oil is changed.How to Reset the Oil Life Monitor
To reset the CHANGE OIL message, turn the ignition
key to RUN with the engine off. Fully press and release
the accelerator pedal three times within 10 seconds. If
the CHANGE OIL message flashes for five seconds, the
system is reset. If the message does not display for five
seconds, you will need to reset the system again.
What to Do with Used Oil
Did you know that used engine oil contains certain
elements that may be unhealthy for your skin and could
even cause cancer? Don't let used oil stay on your skin
for very long. Clean your skin and nails with soap and
water, or a good hand cleaner. Wash or properly throw
away clothing or rags containing used engine oil. (See
the manufacturer's warnings about the use and disposal
of oil products.)
Used oil can be a real threat to the environment. If you
change your own oil, be sure to drain all free
-flowing oil
from the filter before disposal. Don't ever dispose of oil
by putting it in the trash, pouring it on the ground, into
sewers, or into streams or bodies of water. Instead,
recycle it by taking it to a place that collects used oil. If
you have a problem properly disposing of your used oil,
ask your dealer, a service station or a local recycling
center for help.
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6-18
CAUTION:
Gasoline Engines Only: Operating the engine
with the air cleaner/filter off can cause you or
others to be burned. The air cleaner not only
cleans the air, it stops flame if the engine
backfires. If it isn't there, and the engine
backfires, you could be burned. Don't drive with
it off, and be careful working on the engine with
the air cleaner/filter off.
NOTICE:
Gasoline Engines Only: If the air cleaner/filter is
off, a backfire can cause a damaging engine fire.
And, dirt can easily get into your engine, which
will damage it. Always have the air cleaner/filter
in place when you're driving.
Your vehicle may also be equipped with an optional
Filterminder gage. See ªWarning Lights, Gages and
Indicatorsº in the Index.
Automatic Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
checked. See your Allison Automatic Transmission
Operator's Manual to find out when to change your
transmission fluid and filters.
How to Check and What to Use
The Allison Automatic Transmission Operator's Manual
that came with the vehicle shows how to check the
automatic transmission fluid and what fluid to use.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
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6-19 Automatic Transmission External Filter
Your automatic transmission spin-on type filter requires
periodic replacement. It is mounted just behind the
radiator on the outside of the passenger's side frame rail.
Consult the Allison Automatic Transmission Operator's
Manual that came with the vehicle for proper
change intervals.
Automatic Transmission External Filter
With Service Trans Filter Indicator Light
(Option)
This automatic transmission spin-on type filter is
mounted to the left of the transmission. It requires
replacement when the SERVICE TRANS FILTER
indicator light on the instrument panel comes on or
every three years, whichever occurs first.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
checked. See your Maintenance Schedule to find out
when to change your transmission fluid and filters.
How to Check and What to Use
The Eaton Fuller Transmission Operator's Manual that
came with the vehicle shows how to check the manual
tranmsmission fluid and what fluid to use.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
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6-20
Rear Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it.
See ªScheduled Maintenance Servicesº in the
Maintenance Schedule.
How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you'll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See ªRecommended Fluids and
Lubricantsº in the Maintenance Schedule.
Rear Axle Shift Motor (Option)
When to Check and Change Fluid
If you have an optional air-shift two-speed, controlled
traction, or locking differential type rear axle, a good
time to check the fluid level in the axle shift motor is
when the rear axle lubricant is checked. Use refrigerant
oil (shift motor only).
How to Check Fluid
Remove the plug on the front plate of the axle shift
motor, add enough fluid to raise the level to the bottom
of the filler plug hole, then replace the plug.
What to Use
Refer to your Maintenance Schedule to determine what
kind of lubricant to use.
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