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7-20
(16) = Check spring-to-axle U-bolts and shackle bolts
for proper torque. See the service manual for torque
sequence and specifications. When parts are replaced,
the torque must be checked and adjusted more often
during the first 6,000 miles (10 000 km). Check torque
at 500 miles (800 km) and 2,000 miles (3 000 km) after
first use of parts.
(17) = Check complete exhaust system and cab areas
near the exhaust system for broken, damaged, missing or
out
-of-position parts. Also inspect for open seams,
holes, loose connections or other conditions which could
let exhaust fumes seep into the driver compartment.
Needed repairs should be made at once. To help
maintain system integrity, replace exhaust pipes
whenever a new muffler is put on.
(18) = Check all engine drive belts for cracks, fraying,
wear and proper tension. Adjust or replace as needed.
(19) = Check throttle linkage for damaged or missing
parts (including throttle return springs), interference or
binding. Fix any problems at once. Do not lubricate
accelerator and cruise control cables.
(20) = With the engine off and below normal operating
temperature, check to see that the thermostatically
controlled engine cooling fan can be rotated by hand on
viscous
-operated drives. Replace as needed.(21) = Check shields and underhood insulation for
damage or looseness. Adjust or replace as needed.
(22) = Lubricate caliper housing, caliper support spring
and caliper support key.
(23) = Wheel bearing service:
Grease type
-- Clean, inspect and lubricate with the
proper wheel bearing grease at designated intervals
or when hubs are removed. See ªRecommended
Fluids and Lubricantsº in the Index.
Oil
-filled type -- Some wheel bearings are lubricated
by rear axle lubricant. When you have oil
-filled
hubs, use lubricant identical to that used in your rear
axle. Lubricant change intervals are the same for
front and rear axles. However, you must maintain oil
level at the OIL LEVEL mark between change
intervals. See ªRecommended Fluids and
Lubricantsº in the Index.
(24) = Check the air intake system installation to see
that gaskets are seated properly and all hose
connections, fasteners and other components are tight.
For gasoline engines, also check to be sure the air
cleaner housing is properly seated, that the cover fits
tightly and that the wing nut is tight. Tighten
connections and fasteners or replace parts as required.
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7-21
(25) = Check thermostatically controlled air cleaner
installation to make certain that all ducts are connected and
correctly installed. Also, check valve for proper operation.
(26) = Evaporative Control System Service (if equipped):
Check all fuel and vapor lines and hoses for proper
connections and correct routing (or every 24 months,
whichever occurs first). Replace parts as needed.
(27) = Replace air cleaner filter (or every 24 months,
whichever occurs first). Replace filter more often if
driving in dusty conditions. Ask your dealer for the
proper replacement intervals for your driving conditions.
(28) = Replace spark plugs. Inspect wires for damage.
Check the wire boot and boot heat shield fit at spark
plugs and coil. Replace parts as needed.
(30) = Check the fuel tank, fuel cap and fuel lines for
damage which could cause leakage. Inspect fuel cap for
correct sealing ability and any indications of damage.
Check fuel cap gasket for even filler neck imprint.
Replace parts as needed.
(31) = Check EGR system as described in the service
manual. See ªService and Owner Publicationsº in the Index.
(32) = Inspect Electronic Vacuum Regulator Valve
(EVRV) filter for excessive contamination or plugging.
If needed, clean filter with solution of soap and water,
let dry and install.(33) = Check the PCV system for proper operation and
clean PCV valve. Replace hoses as needed.
(34) = Replace PCV valve and blow out the PCV valve
hose with compressed air. Replace hoses as needed.
(35) = Drain, flush and refill cooling system. See
ªRecommended Fluids and Lubricantsº in the Index for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test cooling system and
pressure cap. For Caterpillar
diesel engines, always refer
to the Caterpillar Diesel Engine Operation & Maintenance
Manual for coolant recommendations and change intervals.
(37) = Rear axle service: Change the lubricant. See
ªRecommended Fluids and Lubricantsº in the Index.
(38) = Front axle service: Re
-pack upper kingpin
roller bearing.
(39) = Air brake service:
Inspect brake lines and hoses for proper hook
-up,
binding, leaks, cracks, chafing, etc. Inspect drum
brake linings for wear or cracks. Inspect other brake
parts at each wheel, including drums, wheel cylinders
and piston heat shields and boots. Check brake pedal
for excessive free play or travel (or every 6 months,
whichever occurs first) and have serviced if needed.
Check brakes more often if driving habits and
conditions result in frequent braking.
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9-4
Engine (Continued)
Fuse Blocks 6-69, 6-72 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification 6-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil 6-13, 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Filters and PCV Valves 6-77 . . . . . . . . . . . . . . . . . . . . .
Oil Level Check 7-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 5-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Road Speed Governor 2-54 . . . . . . . . . . . . . . . . . . . . . . . . .
Running While Parked 2-30 . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 6-74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Over-Crank Protection 2-7 . . . . . . . . . . . . . . . . . . . .
Starting 2-7, 2-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil 6-13, 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additives 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking 6-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel Engines 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filters 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Life Monitor 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Gage 2-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Used 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
What Kind to Use 6-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Add 6-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Change 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ether Injection System 6-46 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust
Brake 2
-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine 2-29, 2-30, 4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Check 7-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabric Cleaning 6-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling a Portable Fuel Container 6-8 . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter
Air Cleaner 6
-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Compressor 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filterminder Gage 2-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Care 6-63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Damage 6-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flashers, Hazard Warning 5-2 . . . . . . . . . . . . . . . . . . . . . . . . .
Flat Tire, Changing 5-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Leaks Check 7-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluids and Lubricants 7-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Footnotes 7-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
French Language Manual ii. . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Towing 5
-10, 5-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Bearings with Oil-Filled Hubs 6-47 . . . . . . . . . .
Fuel
Diesel Engine 6
-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling a Portable Container 6-8 . . . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter 6-44, 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gage 2-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasoline Engine 6-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tank Capacity 6-76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water in Fuel 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuels in Foreign Countries -- Gasoline 6-6 . . . . . . . . . . . . . . .
Fuses and Circuit Breakers 6-69 . . . . . . . . . . . . . . . . . . . . . . .
Fusible Links 6-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9-5
Gages
Air Pressure 2-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temperature 2-61 . . . . . . . . . . . . . . . . . . . .
Engine Oil Pressure 2-65 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filterminder 2-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 2-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hourmeter 2-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pressure 2-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speedometer 2-53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tachometer 2-54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Temperature 2-69 . . . . . . . . . . . . . . . . . . . . . .
Voltmeter 2-56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide en Fran†ais ii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazard Warning Flasher Switch 5-3 . . . . . . . . . . . . . . . . . . .
Hazard Warning Flashers 5-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Restraints 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High/Low Beam Changer 2-34 . . . . . . . . . . . . . . . . . . . . . .
Wiring 6-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating 3-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Highway Hypnosis 4-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hill and Mountain Roads 4-22 . . . . . . . . . . . . . . . . . . . . . . . . .
Hood
Access Panels 6
-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Things Under 6-9 . . . . . . . . . . . . . . . . . . . . . . . . .
Latches Check 7-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn 2-31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hourmeter Gage 2
-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Brake Warning Light 2-58 . . . . . . . . . . . . . . . . . . . .
Hydroplaning 4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Positions 2-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inflation, Tire 6-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspections
Engine Cover Check 7
-27 . . . . . . . . . . . . . . . . . . . . . . . . . .
Underbody 7-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 2-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Breaker Block 6-69 . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 6-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cluster 2-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intake Heater Indicator Light 2-63 . . . . . . . . . . . . . . . . . . . . . .
Inter-Axle Differential Lock Control 2-40 . . . . . . . . . . . . . . . .
Jump Starting 5-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keys 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Labels
Certification/Tire 4-28, 6-67 . . . . . . . . . . . . . . . . . . . . . . . .
Service Parts Identification 6-67 . . . . . . . . . . . . . . . . . . . . .
Vehicle Identification Number 6-67 . . . . . . . . . . . . . . . . . . .
Lamp and Bulb Data 6-74 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lamp Check 7-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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