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2-11 Cold Weather Starting (Caterpillar
Diesel)
Because the diesel engine uses compression ignition, it
is harder to start in cold weather than a gasoline engine.
The air intake heater and use of the proper engine oil,
optional engine coolant heaters and optional ether
injection systems help cold weather starting. See the
Caterpillar
Operation & Maintenance Manual for
more information.
Diesel Engine Warm-Up
Several factors affect how quickly your diesel engine
warms up. These can include outside temperature,
engine load, idle time and your vehicle's option content.
Your vehicle may be equipped with some features that
can help the engine reach operating temperature sooner.
Some of these features are discussed below.
Also, remember that an automatic transmission adds
heat to the cooling system through the heat exchanger in
the radiator. Because of this, vehicles equipped with
automatic transmissions are often able to retain engine
coolant heat better than manual transmission vehicles.
See your Caterpillar
Operation & Maintenance manual
for additional diesel engine warm
-up information.
Engine Automatic Shutdown (If Equipped)
Your CHECK GAGES light will come on if the system
senses high engine temperature or low engine oil
pressure. If high engine temperature is detected, you
will also hear a tone alarm at two beats per second. The
alarm and the light will remain on until the condition is
fixed. If the engine temperature condition worsens, the
tone alarm will go to five beats per second. When a low
oil pressure condition is detected, the five beat per
second alarm will come on immediately.
If the system senses low engine coolant, the five beat
per second alarm and the LOW COOLANT warning
light will come on.
The five beats per second tone alarm means that your
engine will shut down in 25 seconds. Pull off the road
and shut off the engine. Don't start it until the reason for
the problem is known, and the problem is fixed. If the
engine shuts down when you are still in traffic, you can
restart the engine and get another 25 seconds of
operation. Do this only if you have to, since there is a
problem that can harm the engine if it isn't fixed.
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3-4
Left Blend Button
The airflow can be blended between the two positions.
To blend between the positions, press the side of the
button showing the area where you would like more
airflow. The system will automatically begin to blend
toward the position chosen. To stop the system between
positions, just press the same side of the button again.
VENT: Press the top of the button and all of the
airflow will come through the instrument panel vents.
HEATER: Press the bottom of this button and all
of the airflow will come through the floor outlet.
Right Blend Button
The airflow can be blended between the two positions.
To blend between positions, press the side of the button
showing the area where you would like more airflow.
The system will automatically begin to blend toward the
position chosen. To stop the system between positions,
just press the same side of the button again.
DEFOG: This setting operates the defogger. Air
comes out near the bottom of the windshield and at your
front side windows.
HEATER: Press the bottom of this button and
heated air comes out near the floor.A/C Button
Press the A/C button to turn your air conditioner on and
off. The A/C symbol will light on your display, and air
will come out of your instrument panel vents. The fan
will automatically be set on LOW.
MAX Button
If you press the MAX button, the air in your vehicle will
be recirculated. With the air conditioner on, MAX will
give you maximum cooling. It can also be used in all
modes to help keep dust out of your vehicle. When
MAX is selected, REC will light on the display.
Fan Control Button
This button is in the upper passenger's side corner of
your system control panel. The fan has four settings:
low, medium low, medium high and high. Press the top
of the button with the plus symbol to increase airflow.
Press the bottom of the button with the minus symbol to
decrease airflow. The setting you select is shown on
your display as LOW, MED, HI or OFF.
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3-5
OFF
Press this button to turn the air conditioning/heating
system off. Pressing OFF will erase the present mode of
operation from the system's memory. Outside air will
still come out of the heater outlet whenever the vehicle
is moving forward.
If the OFF button is pressed, you must press A/C,
MAX or one of the BLEND buttons to turn the system
back on.
Air Conditioning
When you first turn on your vehicle's air conditioning,
open the windows long enough to clear the vehicle of
hot air, then close them. Using the MAX button can also
help. See ªMAX Buttonº earlier in this section for
more information.
For normal cooling on hot days, use A/C with the
temperature selector toward C.
When you press the A/C button to turn the air
conditioner off, the system will operate in the vent
mode. When you turn the air conditioner back on, the
system will operate in the mode you last selected unless
the OFF button was pressed.If your air conditioner develops high system pressure, it
will automatically go into the MAX mode and REC will
light on your display. The A/C system will remain in the
MAX mode, even if you press the MAX button, until
system pressure returns to a normal level.
Heating
On cold days, use HEATER with the temperature
selector all the way toward H. When the inside of the
vehicle has reached a comfortable temperature, maintain
it by using the temperature selector bar.
If your vehicle is equipped with a diesel engine, and the
engine has been idling for a long time when it's cold
outside, your heater may blow out cool air. This is
normal. When you increase the engine speed under load,
your heater should blow out warmer air. If it doesn't,
your coolant level may be low. See ªEngine Coolantº in
the Index to check your coolant level.
While idling your diesel engine, you can use the MAX
button to recirculate the air in the cab to help maintain
interior heat. This will preserve engine coolant temperature
and cab heat when idling cannot be avoided.
Using the MAX button while driving is not recommended
because interior window fogging can result.
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4-22
Hill and Mountain Roads
Driving on steep hills or mountains is different from
driving in flat or rolling terrain.Here are some tips that can make your drive through
steep country safer:
Keep the vehicle in good shape. Check all fluid
levels and also the brakes, tires, cooling system and
transmission. These parts can work hard on
mountain roads.
Know how to go down hills. The most important
thing to know is this: let your engine do some of the
slowing down. Shift to a lower gear when you go
down a steep or long hill.
CAUTION:
If you don't shift down, your brakes could get so
hot that they wouldn't work well. You would then
have poor braking or even none going down a
hill. You could crash. Shift down to let your
engine assist your brakes on a steep
downhill slope.
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5-
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5-1
Section 5 Problems on the Road
Here you'll find what to do about some problems that can occur on the road.
5
-2 Hazard Warning Flashers
5
-3 Other Warning Devices
5
-5 Jump Starting
5
-9 Towing Your Vehicle
5
-18 Engine Overheating
5
-20 Cooling System (Gasoline Engine)5
-27 Cooling System (Diesel Engine)
5
-33 Engine Fan Noise
5
-34 If a Tire Goes Flat
5
-34 Changing a Flat Tire
5
-37 If You're Stuck: In Sand, Mud, Ice or Snow
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5-20
Cooling System (Gasoline Engine)
When you decide it's safe to lift the hood, here's what
you'll see:
Specialty Hood
A. Coolant Recovery Tank
B. Radiator Pressure Cap
C. Engine Fan
Sloped Hood
A. Engine Fan
B. Coolant Recovery Tank
C. Radiator Pressure Cap
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5-21
CAUTION:
If your vehicle has air conditioning, the auxiliary
electric engine cooling fan under the hood can
start up even when the engine is not running and
can injure you. Keep hands, clothing and tools
away from any underhood electric fan.
If the coolant inside the coolant recovery tank is boiling,
don't do anything else until it cools down.
Specialty Hood
The coolant level
should be above the
HOT LEVEL mark on the
vehicle with the specialty
hood, or at or above the
COLD LEVEL mark
on the vehicle with the
sloped hood.
Sloped Hood
If it isn't, you may have a leak in the radiator hoses,
heater hoses, radiator, water pump or somewhere else in
the cooling system.
CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them. If you
do, you can be burned.
CAUTION: (Continued)
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5-22
CAUTION: (Continued)
Don't run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
NOTICE:
Engine damage from running your engine
without coolant isn't covered by your warranty.
NOTICE:
When adding coolant, it is important that you use
only DEX
-COOL (silicate-free) coolant.
NOTICE: (Continued)
NOTICE: (Continued)
If coolant other than DEX-COOL is added to the
system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the use
of coolant other than DEX
-COOL is not
covered by your new vehicle warranty.
If there seems to be no leak, start the engine again. See if
the engine cooling fan speed increases when idle speed is
doubled by pushing the accelerator pedal down. If it
doesn't, your vehicle needs service. Turn off the engine.
How to Add Coolant to the Coolant
Recovery Tank
If you haven't found a problem yet, but the coolant level
isn't at or above the HOT LEVEL mark on the vehicle
with the specialty hood, or at or above the COLD LEVEL
mark on the vehicle with the sloped hood, add a 50/50
mixture of clean, drinkable water and DEX
-COOL
engine coolant at the coolant recovery tank. (See ªEngine
Coolantº in the Index for more information.)
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