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5-31
1. You can remove the coolant surge tank pressure cap
when the cooling system, including the coolant surge
tank pressure cap and upper radiator hose, is no
longer hot. Turn the pressure cap slowly
counterclockwise until it first stops. (Don't press
down while turning the pressure cap.)
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.2. Then keep turning the cap, but now push down as
you turn it. Remove the pressure cap.
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5-33
5. Then replace the pressure cap. Be sure the arrows on
the pressure cap line up like this.
Engine Fan Noise
Your vehicle has a clutched engine cooling fan. When
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions, the clutch is not fully engaged. This
improves fuel economy and reduces fan noise. Under
heavy vehicle loading, trailer towing and/or high outside
temperatures, the fan speed increases when the clutch
engages. So you may hear an increase in fan noise.
This is normal and should not be mistaken as the
transmission slipping or making extra shifts. It is merely
the cooling system functioning properly. The fan will
slow down when additional cooling is not required and
the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch disengages.
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Page 219 of 328
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6-21
Radiator Pressure Cap
(Gasoline Engines)
The radiator pressure cap
must be tightly installed
with the arrows on the cap
lined up with the top of the
overflow tube. This will
prevent coolant loss and
possible engine damage
from overheating.
When you replace your radiator pressure cap, an
ACDelco
cap is recommended.
NOTICE:
Your radiator pressure cap is a 9 psi (62kPa)
pressure
-type cap for use with medium duty
cooling systems only. It must be tightly installed
to prevent coolant loss and possible engine
damage from overheating. Be sure the arrows on
the cap line up with the top of the overflow tube.
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6-22
Surge Tank Pressure Cap
(Diesel Engines)
The surge tank pressure cap
must be tightly installed
with the arrows on the cap
lined up with the top tube of
the coolant surge tank.
When you replace your surge tank pressure cap, an
ACDelco
cap is recommended.
NOTICE:
Your surge tank pressure cap is a 9 psi (62kPa)
pressure
-type cap for use with medium duty
cooling systems only. It must be tightly installed
to prevent coolant loss and possible engine
damage from overheating. Be sure the arrows on
the cap line up with the top tube of the coolant
surge tank.
Thermostat
Engine coolant temperature is controlled by one or more
thermostats in the engine cooling system. The
thermostat stops the flow of coolant through the radiator
until the coolant reaches a preset temperature.
When you replace your thermostat, an ACDelco
thermostat is recommended for gasoline engines.
Caterpillar parts are recommended for diesel engines.
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6-23
Engine Coolant (Gasoline Engine)
The cooling system in your vehicle is filled with
DEX
-COOL engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs first, if you add only
DEX
-COOL extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem with
engine overheating, see ªEngine Overheatingº in
the Index.
A 50/50 mixture of clean, drinkable water and
DEX
-COOL coolant will:
Give freezing protection down to
-34F (-37C).
Give boiling protection up to 252F (122C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
NOTICE:
When adding coolant, it is important that you
use only DEX
-COOL (silicate-free) coolant.
If coolant other than DEX-COOL is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the
use of coolant other than DEX
-COOL is not
covered by your new vehicle warranty.
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Page 222 of 328

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6-24 What to Use
Use a mixture of one-half clean, drinkable water and
one
-half DEX-COOL coolant which won't damage
aluminum parts. If you use this coolant mixture, you
don't need to add anything else.
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and DEX
-COOL coolant.
NOTICE:
If you use an improper coolant mixture, your
engine could overheat and be badly damaged.
The repair cost wouldn't be covered by your
warranty. Too much water in the mixture can
freeze and crack the engine, radiator, heater core
and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don't have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
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6-27
CAUTION:
Turning the radiator pressure cap (on a gasoline
engine) or the surge tank cap (on a diesel engine)
when the engine and radiator are hot can allow
steam and scalding liquids to blow out and burn
you badly. With the coolant recovery system, you
will almost never have to add coolant at the
radiator. Never turn the radiator pressure cap
or the surge tank pressure cap
-- even a
little
-- when the engine and radiator are hot.
Add coolant mixture at the recovery tank or the surge
tank, but be careful not to spill it.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Some conditions, such as trapped air in the cooling
system, can affect the coolant level in the radiator. If you
need to add coolant to the radiator, follow the steps
listed under ªHow to Add Coolant to the Radiator.º
See ªEngine Overheatingº in the Index.
Engine Coolant
(Caterpillar Diesel Engine)
If your vehicle has a Caterpillar diesel engine, see the
Caterpillar Operation & Maintenance Manual provided
with your vehicle to find out what to add, also when and
how to service your cooling system.
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6-47 Front Wheel Bearings with Oil-Filled Hubs
If your vehicle has oil-filled
hubs, occasionally check to
see if they have enough oil.
You can tell by looking into
the sight glass to see if there
is oil there.
If there isn't, clean the rubber fill plug in the center of
the glass, and then remove it. Be careful not to allow
any dirt or water to get into the oil. Add enough of the
recommended oil to bring it up to the level mark that
you'll see on the glass.
Refer to your Maintenance Schedule for the proper oil
to use.
When you fill the hub, check the glass again after
driving a short distance. It takes a while for the oil to
flow through the system, and you may find that you
have to add a little more to fill it to the proper level.
Air Conditioning System
Every now and then, have your dealership check your
air conditioning system to be sure it has not lost any
cooling ability. If you think the system is not working
properly, have your GM Truck dealer check it out as
soon as possible.
The air conditioning won't work when the temperature
outside is below 40F (4C).
NOTICE:
If your vehicle is equipped with factory air
conditioning, the system is charged with the
R
-134a refrigerant. Servicing of the air
conditioning system should be performed by a
trained service technician.
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