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v
For example,
these symbols
are used on an
original battery:
CAUTION
POSSIBLE
INJURY
PROTECT
EYES BY
SHIELDING
CAUSTIC
BATTERY
ACID COULD
CAUSE
BURNS
AVOID
SPARKS OR
FLAMES
SPARK OR
FLAME
COULD
EXPLODE
BATTERY
These symbols
are important
for you and
your passengers
whenever your
vehicle is
driven:
DOOR LOCK
UNLOCK
FASTEN
SEAT
BELTS
POWER
WINDOW
AIR BAG
These symbols
have to do with
your lamps:
MASTER
LIGHTING
SWITCH
TURN
SIGNALS
PARKING
LAMPS
HAZARD
WARNING
FLASHER
DAYTIME
RUNNING
LAMPS
FOG LAMPS
These symbols
are on some of
your controls:
WINDSHIELD
WIPER
WINDSHIELD
WASHER
WINDSHIELD
DEFROSTER
REAR
WINDOW
DEFOGGER
VENTILATING
FAN
These symbols
are used on
warning and
indicator lights:
ENGINE
COOLANT
TEMP
BATTERY
CHARGING
SYSTEM
BRAKE
COOLANT
ENGINE OIL
PRESSURE
ANTI-LOCK
BRAKES
Here are some
other symbols
you may see:
FUSE
LIGHTER
HORN
SPEAKER
FUEL
Vehicle Symbols
These are some of the symbols you may find on your vehicle.
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2-1
Section 2 Features and Controls
Here you can learn about the many standard and optional features on your vehicle, and information on starting,
shifting and braking. Also explained are the instrument panel and the warning systems that tell you if everything is
working properly
-- and what to do if you have a problem.
2
-2 Keys
2
-4 Door Locks
2
-5 Theft
2
-5 New Vehicle ªBreak-Inº
2
-6 Ignition Positions
2
-7 Starting Your Gasoline Engine
2
-10 Starting Your Diesel Engine
2
-13 Engine Checks Before Operating
2
-15 Engine Coolant Heater (If Equipped)
2
-16 Diesel Engine Exhaust Brake
2
-17 Two-Speed Rear Axle Electric Shift Control
(If Equipped)
2
-20 Automatic Transmission Operation
2
-22 Manual Transmission Operation
2
-23 Parking
2
-29 Parking Over Things That Burn
2
-29 Engine Exhaust2
-30 Running Your Engine While You're Parked
(Automatic Transmission)
2
-30 Windows
2
-31 Tilt Wheel (If Equipped)
2
-32 Turn Signal/Multifunction Lever
2
-39 Trailer Brake Hand Control Valve (Option)
2
-40 Inter-Axle Differential Lock Control
(If Equipped)
2
-41 Rear Axle Differential Lock Control
(If Equipped)
2
-42 Engine Air Control (If Equipped)
2
-43 Exterior Lamps
2
-46 Interior Lamps
2
-46 Mirrors
2
-50 Instrument Panel
2
-52 Instrument Panel Cluster
2
-55 Warning Lights, Gages and Indicators
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2-9
NOTICE:
Your engine is designed to work with the
electronics in your vehicle. If you add electrical
parts or accessories, you could change the way
the engine operates. Before adding electrical
equipment, check with your dealer. If you don't,
your engine might not perform properly.
If you ever have to have your vehicle towed, see
the part of this manual that tells how to do it
without damaging your vehicle. See ªTowing
Your Vehicleº in the Index.
Gasoline Engine Warm-Up
When you've started your engine, let it run for 20 or
30 seconds to warm up before you put a load on
the engine.
Drive at moderate speeds for the first few miles,
especially in cold weather. Running a cold engine at
high speed can damage it.
Restarting the Gasoline Engine While
Moving (Automatic Transmission)
If you have to restart the engine while the vehicle is
moving, you'll first have to shift the automatic
transmission to NEUTRAL (N). This safety feature
prevents starting the engine when the transmission is in
a drive gear.
Stopping the Gasoline Engine
Let your engine idle for a few seconds before turning it
off after you have finished driving your vehicle.
If you shift to NEUTRAL (N), set the parking brake.
If you shift to PARK (P), the auto
-apply feature will set
the parking brake.
If your vehicle has a two
-speed axle, put the range
selector in LOW. To be sure the axle has shifted into
LOW, engage the clutch and transmission the vehicle
may move slightly when you do this.
While your engine is idling before you turn it off, you
can make a list of any operational or handling concerns
to give to responsible maintenance personnel so they can
handle them right away.
Moisture will condense in a fuel tank that is almost
empty if the vehicle is not run for a while, even just
overnight under some conditions. So, it's always best to
refuel your vehicle at the end of each run.
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2-13
The manual fast idle feature is activated by pressing the
switch on the instrument panel. When the switch is
pressed again, or any of the previous conditions are not
met, manual fast idle will be deactivated.
Manual fast idle can be used to set any desired idle
speed. To set a new temporary engine idle speed:
1. Make sure all of the previously described conditions
are met.
2. Press the accelerator pedal to the desired engine speed.
3. Momentarily press the manual FAST IDLE switch.
The temporary idle speed will be set. This new rpm
level will be remembered by the system until either the
ignition is turned to OFF or a new idle speed is set.
Radiator Shutters -- Caterpillar
(If Equipped)
Radiator shutters aid engine warm-up by blocking the
airflow through the radiator and charge the air cooler to
conserve heat in cold conditions.
The radiator shutters on your vehicle (if equipped)
operate automatically. When the ignition switch is in
RUN or START and the engine temperature is below
195F (90C), the shutters will close, blocking the flow
of air through the radiator and charge the air cooler.When the engine temperature reaches 195F (90C), the
shutters will open to the normal operating position.
Engine Checks Before Operating
When you've started your engine, let it run for 20 to
30 seconds before you put a load on the engine.
But don't leave the vehicle while the engine is running.
During this warm
-up period, check your warning lights
and gages:
If oil pressure doesn't begin to rise within 15 seconds
of starting, stop the engine and find the cause.
If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating.
If you have air brakes, the dual
-needle air pressure
gage should read at least 105 psi (720 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a
tone alarm. If the pressure doesn't build up or drops
during warm
-up, stop the engine and find the cause
before you try to move the vehicle. Recommended
air pressure before actually driving away is
120 psi (830 kPa).
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2-16
4. Before starting the engine, be sure to unplug the cord.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature.
Above 32F (0C), the coolant heater is not required.
From 32F to
-10F (0C to -23C), keep the
coolant heater plugged in at least two hours. Below
-10F (-23C), keep the coolant heater plugged in for
a minimum of eight hours or overnight. It will not harm
either the coolant heater or the vehicle to leave the
coolant heater plugged in longer than the times stated.
Be sure to remove and store the cord before starting the
engine. See ªDiesel Fuel Requirements and Fuel
Systemº in the Index for information on what fuel to use
in cold weather.
Diesel Engine Exhaust Brake
The exhaust brake is available on vehicles equipped
with a diesel engine and air brakes (or an air
compressor). It is located in the exhaust system.
The switch is on the upper
right side of the instrument
panel and turns the exhaust
brake on and off.
The exhaust brake indicator light is on when the exhaust
brake is in use.
The exhaust brake is used to help slow the vehicle and
may assist the vehicle's foundation brakes. The use of the
exhaust brake will assist the braking of the vehicle and
prolong the life of the foundation brake lining material.
When using the exhaust brake, the proper gear range
selection is important. The exhaust brake will be most
effective if the gear range selected is the lowest possible
range that does not allow the engine rpm to go more than
200 rpm above rated (full load) rpm as shown on the
Engine Information Plate. (Do not exceed 2900 rpm.)
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2-17
The accelerator and clutch pedals must be released in
order for the exhaust brake to engage. Whenever the
exhaust brake is active, the light in the switch will be on.
Do not use the exhaust brake when running the engine at
idle during warm
-up or other extended periods.
Prolonged use of the exhaust brake during idling will
cause the engine to overheat.
CAUTION:
Be careful when using the exhaust brake or you
could lock the wheels and lose control of the
vehicle. Operators not familiar with an exhaust
brake should not use this brake on slippery
surfaces before learning to use it on dry surfaces.
If the vehicle's wheels begin to lock when using
the exhaust brake on slippery surfaces, switch the
exhaust brake off immediately. The exhaust
brake will turn off if the anti
-lock brake system
is activated.
Tw o-Speed Rear Axle Electric Shift
Control (If Equipped)
If your vehicle has this feature, you'll find a label (or
labels) on the ceiling above the windshield or in another
place near the driver that show how to use it. Be sure
to follow the directions carefully. Use the following
directions based on the type of shift control you have.
Automatic Transmission
The switch for the rear axle
shift control is on the shift
tower to the right of the
shift lever.
When the switch is up, the rear axle is in the high range.
Push it down to get the low range.
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2-18
The two-speed axle should be in low range when you
park the vehicle. Apply the parking brake, shift to
PARK (P) or NEUTRAL (N) and shut off the engine.
To operate off
-road or under a heavy load, shift into low
range when the vehicle is standing still and then operate
the transmission normally.
On the highway, with the axle in low range and
transmission in top gear, you may shift the axle to high
range by raising the switch and releasing the accelerator
momentarily. Re
-apply the accelerator after your shift.
Under light load conditions, first shift the axle into the
high range with the vehicle at a standstill and then
operate the transmission normally.
Manual Transmission
The switch for the rear axle
shift control is on the shift
lever. When the switch is
up, the rear axle is in the
high range. Push it down to
get the low range.
The two
-speed axle should be in low when you park the
vehicle. You'll need to engage the transmission, even
move the vehicle a little, to be sure the axle is in the low
range. Then apply the parking brake, shift into
NEUTRAL and shut off the engine.
Also, always start the vehicle in motion with the
two
-speed axle in the low range. When you upshift the
rear axle from low to high, move the switch up for the
high range, disengage the clutch, pause, engage the
clutch and then press down on the accelerator. When
you shift the axle down from high to low, you don't
have to clutch. Just move the switch down to low,
release the accelerator and then quickly apply it again.
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2-24 Hydraulic Brakes
If your vehicle has hydraulic brakes, it has a parking
brake lever or an electric/hydraulic parking brake. The
lever is below the instrument panel to the left of the
steering column. The electric/hydraulic parking brake
knob is to the right of the steering column.
Your vehicle may also be equipped with an automatic
transmission which has a shift lever. This lever will have
a PARK (P) position on the shift indicator. When the
PARK (P) position is selected with the shift lever, the
parking brake is automatically applied.
Propshaft Brake Burnish Procedure
It is recommended that the propshaft-mounted parking
brake be burnished as part of the new vehicle break
-in.
The parking brake will work best after it has been
burnished following these instructions.
Make 10 stops, using the parking brake hand lever, from
20 mph (32 km/h) about 2 1/2 miles (4 km) apart.
Between stops, drive the vehicle at 20 mph (32 km/h).
Lever Operated Parking Brake
To apply the parking brake,
pull the lever all the way up.
The PARK BRAKE light
will come on when the
parking brake is applied.
Then shift the transmission
to NEUTRAL (N) or
PARK (P).
The vehicle must be stopped when applying the parking
brake, except while burnishing the parking brake linings
(see ªPropshaft Brake Burnish Procedureº in the Index).
You can easily adjust the parking brake by turning the
knob on the lever. Turning it clockwise makes the brake
grip more tightly. It will also make the lever seem harder
to pull up. Turning the knob counterclockwise makes the
parking brake apply less firmly. Adjust the parking
brake only when the lever is down (released).
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