Page 2502 of 3115
PP-54
- PREPARATIONBRAKE
11 3 Author: Date:
2004 LAND CRUISER (RM1071U)
09990-00240ABS Actuator Checker Sheet ºGº
09990-00480ABS Actuator Checker
Sub-harness ºSº
Page 2524 of 3115
PP1AY-01
- PREPARATIONMAINTENANCE
PP-1
60 Author: Date:
2004 LAND CRUISER (RM1071U)
MAINTENANCE
EQUIPMENT
MirrorBrake hose
Page 2583 of 3115
SS062-17
SS-40
- SERVICE SPECIFICATIONSBRAKE
180 Author: Date:
2004 LAND CRUISER (RM1071U)
BRAKE
SERVICE DATA
Brake pedal height (from asphalt sheet)183.7 - 193.7 mm (7.232 - 7.626 in.)
Brake pedal freeplay1.0 - 6.0 mm (0.039 - 0.236 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.1 lbf)More than 116 mm (4.57 in.)
Brake pedal lever clearance3.0 mm (0.118 in.)
Front brake pad thickness STD11.5 mm (0.453 in.)
Front brake pad thickness Minimum1.0 mm (0.039 in.)
Front brake disc thickness STD32.0 mm (1.260 in.)
Front brake disc thickness Minimum30.0 mm (1.181 in.)
Front brake disc runout Maximum0.07 mm (0.0028 in.)
Rear brake pad thickness STD12.0 mm (0.472 in.)
Rear brake pad thickness Minimum1.0 mm (0.039 in.)
Rear brake disc thickness STD18.0 mm (0.709 in.)
Rear brake disc thickness Minimum16.0 mm (0.611 in.)
Rear brake disc runout Maximum0.1 mm (0.004 in.)
Rear brake disc inside diameter STD230 mm (9.06 in.)
Rear brake disc inside diameter Maximum231 mm (9.09 in.)
Parking brake shoe lining thickness STD4.0 mm (0.157 in.)
Parking brake shoe lining thickness Minimum1.0 mm (0.039 in.)
Parking brake lever travel at 196 N (20 kgf, 44 lbf)4 - 6 clicks
Parking brake clearance between rear shoe and leverLess than 0.25 mm (0.0098 in.)
Parking brake shoe and lever clearance adjusting shim thickness
0.3 mm (0.012 in.)
0.4 mm (0.016 in.)
0.5 mm (0.020 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)
Page 2584 of 3115
SS063-18
- SERVICE SPECIFICATIONSBRAKE
SS-41
181 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Brake line union nut1515511
Hydraulic brake booster clevis lock nut2526019
Hydraulic brake booster x Pedal bracket1515511
Brake pedal bracket set bolt2020014
ABS ECU or ABS & BA & TRAC & VSC ECU set nut5.05144 in.´lbf
Bleeder plug1111 08
Front disc brake caliper x Flexible hose3031022
Front disc brake mounting bolt x Steering knuckle1231,25090
Rear disc brake caliper installation bolt2627020
Rear disc brake caliper x Flexible hose3031022
Rear disc brake torque plate x Rear backing plate1031,05076
Reservoir set screw1.717.515.2 in.´lbf
Master cylinder pressure sensor (w/ ABS & BA & TRAC & VSC only)8183060
Accumulator x Booster pump motor5455036
Front speed sensor installation bolt8.08271 in.´lbf
Front speed sensor harness clamp bolt131309
Rear speed sensor installation bolt8.08271 in.´lbf
Rear speed sensor harness clamp bolt131309
Front brake disc x Front axle hub7475054
Parking brake bellcrank assembly x Backing plate131309
Bellcrank stopper bolt lock nut5.45548 in.´lbf
Page 2611 of 3115
SS0OK-05
SS-38
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
178 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
FRONT
Part tightenedN´mkgf´cmft´lbf
Hub bolt1311,34097
Knuckle stopper bolt lock nut4445032
Steering knuckle x Brake caliper1231,25091
Disc x Axle hub7475055
Flange x Axle hub3333524
Axle hub bearing lock nut6465047
Flexible hose x Bracket2829021
ABS speed sensor installation bolt8.08271 in.´lbf
ABS speed sensor wire harness x Steering knuckle arm1313010
ABS speed sensor wire harness bracket x Steering knuckle2829021
Steering knuckle arm x Steering knuckle1471,500108
Tie rod end x Steering knuckle arm1221,25090
Upper suspension arm x Steering knuckle11 01,12581
Lower suspension arm x Steering knuckle1591,62511 7
Oil seal x Steering knuckle1818513
Propeller shaft x Companion flange8082059
Body x No. 3 frame crossmember6869550
No. 3 frame crossmember x Differential support1861,900137
Differential support x Differential tube1861,900137
Differential support x Differential carrier7880058
Differential support x Body1861,900137
Differential carrier cover x Body1861,900137
Breather hose bracket x Carrier cover1717313
Filler plug4950036
Drain plug4950036
Differential tube x Differential carrier1051,07077
Bearing cap x Differential carrier8587063
Oil deflector x Carrier cover7.37465 in.´lbf
Carrier cover x Differential carrier4747535
Differential case x Ring gear9798572
Companion flange x Drive pinionSee page SA-47
Lower suspension arm x Shock absorber1351,400100
Piston rod x Body6870050
Torque arm x Lower suspension arm2252,300166
ABS speed sensor wire harness x Upper suspension arm1313010
Upper suspension arm x Body981,00072
Stabilizer bar link x Lower suspension arm5253038
Lower suspension arm x Body2302,350170
Stabilizer bar x Stabilizer bar link2525018
Stabilizer bar bracket x Body1818513
Page 2612 of 3115
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-39
179 Author: Date:
2004 LAND CRUISER (RM1071U) REAR
Part tightenedN´mkgf´cmft´lbf
Hub bolt1311,34097
Axle housing x Brake caliper1031,05076
Axle housing x Backing plate1231,25091
Brake line1515011
Shock Absorber x Axle housing981,00072
Stabilizer bar bracket x Body1818513
Follow spring x Body2829021
Piston rod x Body6970451
Lateral control rod x Body1501,530111
Upper control arm x Body1501,530111
Upper control arm x Axle housing1501,530111
Lower control arm x Body1501,530111
Lower control arm x Axle housing1501,530111
Heat insulator x Body1818513
Lateral control rod x Axle housing1491,52011 0
Stabilizer bar x Stabilizer bar bracket2627019
Stabilizer bar link x Stabilizer bar bracket1515011
Stabilizer bar bracket x Axle housing1818513
Propeller shaft x Companion flange1061,08078
Companion flange x Drive pinion
w/ Diff. Lock
w/ LSDSee page SA-107
See page SA-127
See page SA-150
Differential carrier x Axle housing7274053
Filler plug4950036
Drain plug4950036
Differential case x Ring gear1371,400101
Differential carrier
Bearing cap x Differential carrier8385061
Adjusting nut lock x Bearing cap1313010
RH differential case x LH differential case4748035
Differential carrier (w/ Diff. Lock)
No. 1 actuator protector x Actuator1515011
No. 2 actuator protector x Axle housing3636727
Bearing cap x Differential carrier11 31,15083
Cover x Differential carrier1818513
Actuator x Differential carrier2424018
Actuator x Shift fork2020015
Indicator switch4041030
Differential cover x Differential case5859043
Differential carrier (w/ LSD)
Bearing cap x Differential carrier8385061
Adjusting nut lock x Bearing cap1313010
RH differential case x LH differential case4748035
Page 2641 of 3115
SF0OZ-15
B16457
Location of Fuel Tank Cushion Fuel Return Hose
Fuel Inlet Pipe Fuel Tank Cap
Cutoff
ValveRing
1.5 (15, 13 in.´lbf)
Fuel Inlet Pipe Protector Fuel Inlet Pipe Shield
Gasket
3.5 (35, 31 in.´lbf)
Gasket
Fuel Tank WireFuel Inlet Hose
Fuel Tank
Protector
Fuel Tank Band
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
40 (408, 30)
40 (408, 30)
Ring
Fuel Tank Filler Pipe x 83.5 (35, 31 in.´lbf)
Fuel Tank Vent
Tube Set Plate
Fuel pump and
Sender Gauge
Assembly
Fuel Tank
Parking Brake CableCutoff
Valve
CoverEVAP Tube
Fuel Main Tube
Fuel Return Tube
Bracket
Gasket
20 (204, 15)
- SFIFUEL TANK AND LINE
SF-29
1728 Author: Date:
2004 LAND CRUISER (RM1071U)
FUEL TANK AND LINE
COMPONENTS
CAUTION:
Always use new gaskets when replacing the fuel tank or component parts.
Apply the proper torque to all tightening parts.
Page 2671 of 3115
B04933
New Gasket
B04934
Fulcrum
Length
30 cm
SST
B04895
SST Fulcrum
Length
30 cm
B02714
CORRECT
WRONG
Delivery Pipe O-Ring
- SFISFI SYSTEM
SF-3
1702 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) When connecting the union bolt (fuel pressure pulsation
damper) on the high pressure pipe union, follow the pro-
cedure below:
(1) Always use 2 new gaskets.
(2) Tighten the union bolt by hand.
(3) Using SST, tighten the union bolt to the specified
torque.
SST 09612-24014 (09617-24011)
Torque:
33 N´m (340 kgf´cm, 24 ft´lbf) for use with SST
39 N´m (400 kgf´cm, 29 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
(c) When connecting the flare nut on the high pressure pipe
union, follow the procedure below:
(1) Apply a light coat of engine oil to the flare nut, and
tighten the flare nut by hand.
(2) Using SST, tighten the flare nut to the specified
torque.
SST 09023-12700
NOTICE:
Do not rotate the fuel filter outlet when tightening the flare
nut.
Torque:
34 N´m (345 kgf´cm, 25 ft´lbf) for use with SST
38 N´m (380 kgf´cm, 28 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
(d) Take following precautions to remove and install the injec-
tors.
(1) Never reuse the O-ring.
(2) When placing a new O-ring on the injector, take
care not to damage it.
(3) Coat a new O-ring with spindle oil or gasoline be-
fore installing; never use engine, gear or brake oil.
