Page 2471 of 3115
MA0055
MA02T-02
- MAINTENANCEBRAKE
MA-7
55 Author: Date:
2004 LAND CRUISER (RM1071U)
BRAKE
INSPECTION
1. INSPECT BRAKE LINE PIPES AND HOSES
HINT:
Check in a well lighted area. Check the entire circumference
and length of the brake hoses using a mirror as required. Turn
the front wheels fully right or left before checking the front brake.
(a) Check the all brake lines and hoses for damage.
(b) Check the all brake lines and hoses for wear.
(c) Check the all brake lines and hoses for deformation.
(d) Check the all brake lines and hoses for cracks.
(e) Check the all brake lines and hoses for corrosion.
(f) Check the all brake lines and hoses for leaks.
(g) Check the all brake lines and hoses for bends.
(h) Check the all brake lines and hoses for twists.
(i) Check all clamps for tightness and connections for leak-
age.
(j) Check that the hoses and lines are clear of sharp edges,
moving parts and the exhaust system.
(k) Check that the lines installed in grommets pass through
the center of the grommets.
2. INSPECT FRONT AND REAR BRAKE PADS AND
DISCS
(FRONT PADS: See page BR-16)
(REAR PADS: See page BR-25)
(FRONT DISCS: See page BR-21)
(REAR DISCS: See page BR-30)
3. INSPECT PARKING BRAKE LININGS AND DRUMS
(See page BR-36)
Page 2472 of 3115
MA02U-07
B04566
Dust Cover
B04567
B06414
MA-8
- MAINTENANCECHASSIS
56 Author: Date:
CHASSIS
INSPECTION
1. INSPECT STEERING LINKAGE
(a) Check the steering linkage for looseness or damage.
(b) Check the tie rod ends do not have excessive play.
(c) Check the dust seals and boots are not damaged.
(d) Check the boot clamps are not loose.
(e) Check the inspect the dust cover for damage.
2. INSPECT SRS AIRBAG (See pages RS-18, RS-32)
3. INSPECT STEERING GEAR HOUSING OIL
Check the steering gear housing for oil leakage.
If leakage is found, check for cause and repair.
4. INSPECT BALL JOINTS AND DUST COVERS
(a) Jack up the front of the vehicle and support it with stands.
(b) Make sure the front wheels are in a straight-ahead posi-
tion, and depress the brake pedal.
(c) Jack up the lower suspension arm until there is about half
a load on the front suspension.
(d) Inspect the dust cover for damage.
5. INSPECT DRIVE SHAFT BOOTS
Inspect the drive shaft boots for clamp looseness, grease leak-
age or damage.
6. INSPECT AUTOMATIC TRANSMISSION OIL LEVEL
(See page AT-3-1)
7. INSPECT TRANSFER AND DIFFERENTIAL OIL LEVEL
(a) Transfer:
Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm (0.20 in.)
of the bottom edge of the hole. If the level is low, add oil
until it begins to run out of the filler hole.
Transfer oil: See page TR-6
Page 2477 of 3115
- MAINTENANCEINSIDE VEHICLE
MA-3
51 Author: Date:
2004 LAND CRUISER (RM1071U)
13. ACCELERATOR PEDAL
Check the pedal for smooth operation and uneven pedal effort or catching.
14. BRAKE PEDAL (See page BR-9)
(a) Check that pedal for smoothly operation.
(b) Check that the pedal has the proper reserve distance and freeplay.
15. BRAKE BOOSTER (See page BR-40)
Check the brake booster function.
16. BRAKES
At a safe place, check that the brakes do not pull to one side when applied.
17. PARKING BRAKE (See page BR-14)
(a) Check that the lever has the proper travel.
(b) On a safe incline, check that the vehicle is held securely with only the parking brake applied.
18. AUTOMATIC TRANSMISSION ºPARKº MECHANISM
(a) Check the lock release button of the selector level for proper and smooth operation.
(b) On a safe incline, check that the vehicle is held securely with the selector lever in the ºPº position and
all brakes released.
Page 2479 of 3115
MA02R-05
MA-4
- MAINTENANCEUNDER HOOD
52 Author: Date:
2004 LAND CRUISER (RM1071U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTICE
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance services after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the LEVEL lines on the see-through reservoir at normal tem-
perature (20°C (68°F)).
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(See page CO-14)
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check the indicator.
When the indicator color is blue, the condition is satisfactory. A red color indicates that distilled water
must be added, and white indicates that charging is necessary.
6. BRAKE FLUID LEVELS
Check that the brake fluid level is near the upper level line on the see-through reservoir.
(See page BR-4)
7. ENGINE DRIVE BELTS
Check drive belt for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
Check the level on the dipstick.
The level should be in the ºHOTº or ºCOLDº range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
Visually check the overflow plug and oil pan for fluid leaks or traces of fluid.
Page 2498 of 3115
PP0CJ-04
PP-56
- PREPARATIONBRAKE
11 5 Author: Date:
2004 LAND CRUISER (RM1071U)
EQUIPMENT
Torque wrench
MicrometerBrake disc
Dial indicatorBrake disc
Brake drum gaugeBrake disc
Brake pedal effort gauge
Page 2499 of 3115
PP0CK-03
- PREPARATIONBRAKE
PP-57
11 6 Author: Date:
2004 LAND CRUISER (RM1071U)
LUBRICANT
ItemCapacityClassification
Brake fluid-SAE J1703 or FMVSS No. 116 DOT3
Page 2500 of 3115
PP2CU-02
- PREPARATIONBRAKE
PP-55
11 4 Author: Date:
2004 LAND CRUISER (RM1071U)
RECOMMENDED TOOLS
09017-12301Deep Socket Wrench 30 mm .
09082-00040TOYOTA Electrical Tester.
09905-00013Snap Ring Pliers .
Page 2501 of 3115
PP2AA-02
- PREPARATIONBRAKE
PP-53
11 2 Author: Date:
2004 LAND CRUISER (RM1071U)
BRAKE
SST (Special Service Tools)
09023-00100Union Nut Wrench 10 mm
09318-12010Transfer Bearing Adjusting Nut
Wrench
09630-00014Power Steering Gear Housing
Overhaul Tool Set
(09631-00142)Overhaul Stand
09709-29018LSPV Gauge Set
09717-20010Brake Shoe Return Spring Remover
09718-20010Brake Shoe Return Spring
Replacer
09843-18020Diagnosis Check Wire
09950-60010Replacer Set
(09951-00180)Replacer 18
(09951-00190)Replacer 19
09990-00150ABS Actuator Checker and
Sub-harness
