Page 2527 of 3115
PP0MS-13
PP-68
- PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
127 Author: Date:
2004 LAND CRUISER (RM1071U)
EQUIPMENT
Torque wrench
Bolt: Length: 35 mm (1.387 in.) Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)Airbag disposal
Tire Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.)Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)Airbag disposal
Plastic bagAirbag disposal
Page 2575 of 3115
SS0OO-02
- SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
SS-23
163 Author: Date:
2004 LAND CRUISER (RM1071U)
AUTOMATIC TRANSMISSION
SERVICE DATA
A750F
Line pressure (Wheel locked)
Engine idling
D position
R position
AT stall (Throttle valve fully opened)
D position
R position
362 - 420 kPa (3.7 - 4.3 kgfVcm2, 53 - 61 psi)
500 - 580 kPa (5.1 - 5.9 kgfVcm2, 73 - 84 psi)
1,360 - 1,460kPa (13.9 - 14.9 kgfVcm
2, 197 - 212 psi)
1,295 - 1,415 kPa (13.2 - 14.4 kgfVcm2, 188 - 205 psi)
Engine stall revolution D and R positions2,150 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N position
700 50 rpm
Drive plate runoutMax.
Torque converter runout Max.
Torque converter clutch installation distance0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 17.1 mm (0.673 in.)
Shift schedule
D position
(Throttle valve fully opened) 1 " 2
2 " 3
3 " 4
4 " 5
5 " 4
4 " 3
3 " 2
2 " 1
(Throttle valve fully closed) 4 " 5
5 " 4
3 position
(Throttle valve fully opened) 1 " 2
2 " 3
4 " 3
3 " 2
2 " 1
2 position
(Throttle valve fully opened) 1 " 2
3 " 2
2 " 1
L position
(Throttle valve fully opened) 2 " 1
45 - 57 km/h (28 - 35 mph)
79 - 90 km/h (49 - 56 mph)
113 - 128 km/h (70 - 80 mph)
165 - 180 km/h (103 - 112 mph)
158 - 173 km/h (98 - 108 mph)
105 - 117 km/h (65 - 73 mph)
70 - 78 km/h (43 - 48 mph)
35 - 41 km/h (22 - 25 mph)
32 - 38 km/h (20 - 24 mph)
24 - 29 km/h (15 - 18 mph)
45 - 57 km/h (28 - 35 mph)
79 - 90 km/h (49 - 56 mph)
119 - 132 km/h (74 - 82 mph)
70 - 78 km/h (43 - 48 mph)
35 - 41 km/h (22 - 25 mph)
45 - 57 km/h (28 - 35 mph)
80 - 88 km/h (50 - 55 mph)
35 - 41 km/h (22 - 25 mph)
41 - 47 km/h (25 - 29 mph)
Lock-up pointThrottle valve opening 5 %
D position
5th gearLock-up ON
Lock-up OFF
4 position
4th gearLock-up ON
Lock-up OFF
67 - 74 km/h (42 - 46 mph)
60 - 67 km/h (37 - 42 mph)
61 - 68 km/h (38 - 42 mph)
54 - 61 km/h (34 - 38 mph)
Page 2594 of 3115
SS0OR-1 1
SS-8
- SERVICE SPECIFICATIONSENGINE MECHANICAL
148 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly55144 in.´lbf
Radiator bracket x Radiator assembly Bolt
Nut18
20185
20013
15
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube1081,10080
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2121516
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd32
Turn 90°
Turn 90°325
Turn 90°
Turn 90°24
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt C
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
V-bank cover bracket x Intake manifold7.58066 in.´lbf
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Frame crossmember x Body5051037
Frame crossmember x Rear engine mounting insulator7475055
Frame bracket x Engine mounting bracket3031022
PS pump x Cylinder head6263246
A/C compressor x Cylinder block, Fan bracket4950036
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036
Page 2602 of 3115
SS061-66
- SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
SS-45
185 Author: Date:
2004 LAND CRUISER (RM1071U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Front passenger airbag assembly x Instrument panel6.06153 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020515
Front seat x Body4243031
Seat cushion assembly x Seat adjuster assembly2121015
Seatback cover with pad x Seatback frame4.74842 in.´lbf
Armrest x Seatback frame3738027
Seatback frame x Seat adjuster assembly4344032
Curtain shield airbag assembly x Body9.810086 in.´lbf
Airbag sensor assembly x Body17.517813
Front airbag sensor x Body7.57666 in.´lbf
Side and curtain shield airbag sensor assembly x Body2020515
Front seat outer belt x Body Upper bolt:
Lower bolt:8.0
4281
42871 in.´lbf
31
Curtain shield airbag sensor assembly x Body17.517813
Rear seat belt anchor x Body4242831
Seat position sensor assembly x Seat adjuster assembly8.08271 in.´lbf
Page 2603 of 3115
SS0OJ-10
SS-30
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
170 Author: Date:
2004 LAND CRUISER (RM1071U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire
inflation
pressure
Tire size
P275/70R16 Front
Rear
200 kPa (2.0 kgf/cm2, 29 psi)*220 kPa (2.2 kgf/cm2, 32 psi)
220 kPa (2.2 kgf/cm2, 32 psi)*240 kPa (2.4 kgf/cm2, 35 psi)
Vehicle height
Front A - B
Rear C - D
71 mm (2.795 in.)
51 mm (2.008 in.)
Camber
Right-left error0°05' ± 45' (0.08° ± 0.75°)
30' (0.5°) or less
Fthl
Caster
Right-left error2°30' ± 45' (2.5° ± 0.75°)
30' (0.5°) or less
Front wheel
alignmentSteering axis inclination
Right-left error12°10' ± 45' (12.17° ± 0.75°)
30' (0.5°) or less
Toe-in (total)
Rack end length difference0°06' ± 12' (0.1° ± 0.2°, 1 ± 2 mm, 0.04 ± 0.08 in.)
3.0 mm (0.118 in.) or less
Wheel angle Inside wheel
Outside wheel: Reference36°42' (33°42' - 36°42')
36.7° (33.7° - 36.7°)
32°36'
32.6°
Front axle hub preload (at starting)42 - 67 N (4.3 - 6.8 kgf, 9.5 - 15.0 lbf)
Front axleSnap ring thickness
1.8 mm (0.0709 in.)
2.0 mm (0.0787 in.)
2.2 mm (0.0866 in.)
2.4 mm (0.0945 in.)
2.6 mm (0.1024 in.)
2.8 mm (0.1102 in.)
Front drive shaftFront drive shaft length573.9 ± 5.0 mm (22.594 ± 0.197 in.)
Ft iUpper suspension arm ball joint turning torque1.0 - 4.4 N´m (10 - 45 kgf´cm, 8.9 - 39 in.´lbf)Front suspensionLower suspension arm ball joint turning torque0.29 - 2.94 N´m (3 - 30 kgf´cm, 2.6 - 26 in.´lbf)
Bearing backlash Max.0.6 mm (0.024 in.)
RlhftAxle shaft deviation Max.0.05 mm (0.0020 in.)Rear axle shaftAxle shaft runout Max.2.0 mm (0.079 in.)
Axle shaft flange runoutMax.0.05 mm (0.0020 in.)
*: Trailer towing
A: Ground clearance of spindle center
B: Ground clearance of lower suspension arm front bolt center
C: Ground clearance of rear axle shaft center
D: Ground clearance of lower control arm front bushing center
Page 2615 of 3115
SS0OH-05
SS-42
- SERVICE SPECIFICATIONSSTEERING
182 Author: Date:
2004 LAND CRUISER (RM1071U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Oil level rise MaximumBelow 5 mm (0.20 in.)
Oil pressure at idle speed with valve closed Minimum10,000 kPa (102 kgf/cm2, 1,451 psi)
STEERING WHEEL
Steering wheel freeplayMaximum40 mm (1.58 in.)
Steering effort at idle speedMaximum4.9 N´m (50 kgf´cm, 43 in.´lbf)
PS VANE PUMP
Pump shaft and front housing bushing oil clearance STD0.021 - 0.043 mm (0.00083 - 0.00169 in.)
Maximum0.070 mm (0.00276 in.)
Pump shaft and rear housing bushing oil clearance STD0.020 - 0.077 mm (0.00079 - 0.00303 in.)
Maximum0.080 mm (0.00315 in.)
Vane plate thickness Minimum1.405 mm (0.0531 in.)
Vane plate and pump rotor groove clearanceMaximum0.03 mm (0.0012 in.)
Flow control valve spring length Minimum31.3 mm (1.2323 in.)
Pump rotating torqueMaximum0.28 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
PS GEAR
Steering rack runout Maximum0.03 mm (0.0118 in.)
Total preload Center area1.8 - 2.2 N´m (18.4 - 22.4 kgf´cm, 16.0 - 19.5 in.´lbf)
End area1.3 - 1.7 N´m (13.3 - 17.3 kgf´cm, 11.5 - 15.0 in.´lbf)
Page 2616 of 3115
SS0OI-07
- SERVICE SPECIFICATIONSSTEERING
SS-43
183 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Steering column assembly set nut and bolt2526019
Intermediate shaft assembly x Sliding yoke3435025
Sliding yoke x No. 2 Intermediate shaft assembly3435025
Control valve shaft x No. 2 Intermediate shaft assembly3435025
Main shaft assembly x Intermediate shaft assembly3435025
Hole cover x Body131309
TILT STEERING COLUMN:
Tube attachment x Column tube1515011
Tilt steering bolt2021015
No. 2 lower cover set nut2526019
POWER TILT AND POWER TELESCOPIC STEERING COLUMN:
Steering column protector No. 1 set bolt1515011
Power tilt motor set bolt2021015
Power telescopic motor set bolt8.89078 in.´lbf
Column tube stopper1919014
Tube attachment x Column tube1515011
Telescopic steering slider support set bolt1111 08
Telescopic steering screw set nut2.02017 in.´lbf
No. 2 lower cover set nut2526019
Column upper tube sub-assembly x Column upper tube assembly2021015
Telesco lever lock bolt101007
PS VANE PUMP
Union bolt x Pressure feed tube5657542
PS vane pump assembly set bolt1717513
Suction port union set bolt121209
Pressure port union6970051
Rear housing set bolt2222516
PS GEAR
Cylinder end stopper110 (145)1,122 (1,480)81 (107)
Bearing guide nut24.525019
Control valve housing set bolt1818013
Rack guide spring cap2525018
Rack guide spring cap lock nut51 (70)520 (700)38 (51)
Rack x Rack end99 (132)1,014 (1,350)74 (98)
Tie rod end lock nut5556041
Turn pressure tube union nut23 (24.5)230 (250)17 (18)
PS gear assembly set bolt and nut1201,25089
Return tube x Control valve housing50 (44)510 (450)37 (29)
Pressure feed tube x Control valve housing4243031
Tube clamp set bolt1818013
Page 2778 of 3115
RS0B8-10
H20921
Column Upper Cover Spiral Cable
Steering Wheel
Lower No. 3 Cover
Column Lower Cover
Steering Wheel Pad
: Specified torqueSteering Wheel Lower No. 2 Cover
Torx Screw
Steering
WheelTorx Screw
Lower No. 1 Panel
Cowl Side Trim LH
Front Door Scuff Plate LH
Front Door Opening
Trim LH
Instrument Cluster Finish Panel
8.8 (90, 78 in.´lbf)8.8 (90, 78 in.´lbf)
50 (510, 37)
N´m (kgf´cm, ft´lbf) RS-16
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
2291 Author: Date:
2004 LAND CRUISER (RM1071U)
STEERING WHEEL PAD AND SPIRAL CABLE
COMPONENTS
