Page 96 of 3115
AC1KC-05
I06687
I15822
I15823
AC-32
- AIR CONDITIONINGREAR COOLING UNIT
2757 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, first evacuate air from refrigeration
system.
Then, charge the system with the refrigerant and inspect for
leaks of the refrigerant.
Specified amount: 1,050 ± 50 g (37.04 ± 1.76 oz.)
2. DISCONNECT LIQUID AND SUCTION TUBES
Remove the bolt and slide the plate, then disconnect both
tubes.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation, lubricate 2 new O-rings with com-
pressor oil and install them to the tubes.
3. REMOVE REAR DOOR SCUFF PLATE RH
4. REMOVE REAR FLOOR MAT SUPPORT PLATE
5. REMOVE ROOF HEADLINING REAR TRIM
6. REMOVE QUARTER TRIM PANEL RH
7. REMOVE ROOF SIDE INNER UPPER GARNISH
(See page BO-97)
8. REMOVE NO. 1 COOLER AIR DUCT
(a) Remove the 3 roof headlining set clips.
(b) Remove the 5 clips and the No. 1 cooler air duct.
Page 98 of 3115
AC3OV-01
I24791
14 (140, 10)
Liquid Tube
Discharge Tube
Discharge Tube
Suction House
10 (100, 7)
22 (225, 16)
14 (140, 10)
Suction Hose
: Specified torque
N´m (kgf´cm, ft´lbf)
32 (330, 24)
10 (100, 7)
10 (100, 7)
10 (100, 7)
10 (100, 7)
32 (330, 24)
14 (140, 10)
32 (330, 24)
14 (140, 10)
- AIR CONDITIONINGREFRIGERANT LINE
AC-21
2746 Author: Date:
2004 LAND CRUISER (RM1071U)
COMPONENTS
Page 100 of 3115
AC1HW-04
AC-22
- AIR CONDITIONINGREFRIGERANT LINE
2747 Author: Date:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
2. REPLACE FAULTY TUBE OR HOSE
NOTICE:
Cap the open fittings immediately to keep moisture or dirt out of the system.
3. TIGHTEN JOINT OF BOLT OR NUT TO SPECIFIED TORQUE
NOTICE:
Do not tighten the connections more than specified.
Part tightenedN´mkgf´cmft´lbf
Compressor x Discharge hose101007
Compressor x Suction hose101007
Condenser x Discharge tube5.45548 in.´lbf
Condenser x Liquid tube101007
Liquid line Nut1414010Liquid line Nut
Bolt101007
Discharge line Nut2222516
Suction line Nut (5/8º)3233024Suction line Nut (5/8 )
Nut (3/4º)4242531Nut (3/4 )
Bolt101007
4. EVACUATE AIR FROM REFRIGERATION SYSTEM AND CHARGE SYSTEM WITH REFRIGERANT
Specified amount: 1,050 ± 50 g (37.03 ± 1.76 oz.)
5. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leaks of refrigerant
If there is leakage, check the tightening torque at the joints.
6. INSPECT AIR CONDITIONING OPERATION
Page 114 of 3115
AT07I-05
D13117N´m (kgf´cm, ft´lbf) : Specified torqueClip
Oil Cooler PipeClip
Clip
Clip
Clip
Oil Cooler Stay
Oil Cooler
12 (122, 9)
Oil Cooler Bracket
Radiator Grille Sub-assy
7.5 (76, 66 in.´lbf)
7.5 (76, 66 in.´lbf)
Power Steering
Oil Cooler Sub-assy
Oil Cooler Bracket
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
12 (122, 9)
12 (122, 9)
AT-16
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
1870 Author: Date:
2004 LAND CRUISER (RM1071U)
AIR COOLED OIL COOLER
COMPONENTS
Page 116 of 3115
AT113-01
D12665
D01688
D01689
D01690
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
AT-17
1871 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE RADIATOR GRILLE SUB-ASSY
(a) Remove the 3 screws.
(b) Release the 2 clips and remove the radiator grille sub-
assy.
2. SEPARATE POWER STEERING OIL COOLER SUB-
ASSY
Remove the 2 bolts and separate the power steering oil cooler
sub-assy .
Torque: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
3. REMOVE OIL COOLER
(a) Loosen the 2 clips and disconnect the 2 hoses.
(b) Remove the 4 bolts and oil cooler.
Torque: 12 N´m (117 kgf´cm, 8 ft´lbf)
(c) Remove the 8 bolts, the 2 oil cooler brackets and the 2
stays.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
Page 117 of 3115
D12666
D01692
AT-18
- AUTOMATIC TRANSMISSIONAIR COOLED OIL COOLER
1872 Author: Date:
2004 LAND CRUISER (RM1071U)
4. REMOVE OIL COOLER PIPE BRACKET
(a) Loosen the 2 clips and disconnect the 2 hoses.
(b) Remove the 2 bolts and the oil cooler pipe bracket.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
(c) Loosen the 2 clips and disconnect the 2 hoses.
Page 118 of 3115
AT10Z-02
D12704
A B
OrangeBlue
D12739
D12704
A B
OrangeBlue AT-6
- AUTOMATIC TRANSMISSIONATF TEMPERATURE SENSOR
1860 Author: Date:
ATF TEMPERATURE SENSOR
ON-VEHICLE REPAIR
1. REMOVE ENGINE NO.2 UNDER COVER
2. DRAIN ATF
3. REMOVE OIL PAN (See page AT-1 1)
4. REMOVE OIL STRAINER (See page AT-1 1)
5. REMOVE ATF TEMPERATURE SENSOR
(a) Disconnect the 7 solenoid valve connectors.
(b) Remove the 2 bolts and disconnect the 2 ATF tempera-
ture sensors.
(c) Disconnect the solenoid connector.
(d) Remove the bolt and the transmission wire harness.
6. INSTALL ATF TEMPERATURE SENSOR
(a) Install the transmission wire harness.
(b) Install the bolt.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Connect the solenoid connector.
(d) Connect the 7 solenoid valve connectors.
(e) Connect the 2 ATF temperature sensors with the 2 bolts.
Torque:
A: 11 N´m (112 kgf´cm, 8 ft´lbf)
B: 10 N´m (100 kgf´cm, 7 ft´lbf)
Bolt length:
Bolt A: 36 mm (1.42 in.)
Bolt B: 12 mm (0.47 in.)
Sensor wire harness:
Wire harnessColor
for linear controlOrange
for oil temp warning lampBlue
7. INSTALL OIL STRAINER (See page AT-8)
8. INSTALL OIL PAN (See page AT-8)
9. FILL ATF AND CHECK ATF LEVEL (See page AT-3-1)
10. INSTALL ENGINE NO.2 UNDER COVER
Page 122 of 3115
A04550
9 1011 12 13141516 12345678
DLC3 CG
TC
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION SYSTEM
AT-3-2
1856 Author: Date:
2004 LAND CRUISER (RM1071U)
3. TRANSMISSION FILL
(a) Fill the transmission with the correct amount of fluid as
listed in the table below.
(b) Reinstall the refill plug to avoid fluid splash.
RepairFill Amount
Transmission pan and drain plug remov-
al1.3 liters (1.37 US qts, 1.14 Imp. qts)
Transmission valve body removal3.9 liters (4.12 US qts, 3.43 Imp. qts)
Torque converter removal5.3 liters (5.60 US qts, 4.66 Imp. qts)
Entire transmission assembly5.3 liters (5.60 US qts, 4.66 Imp. qts)
HINT:
If you cannot add the listed amount of fluid, do the following:
(1) Install the refill plug.
(2) Allow the engine to idle with air conditioning OFF.
(3) Move the shift lever through entire gear range to cir-
culate fluid.
(4) Wait for 30 seconds with the engine idling.
(5) Stop the engine.
(6) Remove the refill plug and add fluid.
(7) Reinstall the refill plug.
4. FLUID CIRCULATION
(a) Allow the engine to idle with the air conditioning OFF.
(b) Move the shift lever through entire gear range to circulate
fluid.
5. FLUID TEMPERATURE CHECK
NOTICE:
The fluid temperature should be less than 30C (86F) be-
fore beginning the fluid temperature check.
(a) With hand-held tester
(1) Connect the hand-held tester to the DLC3.
(2) Select the tester menus: OBD/MOBD, ENGINE,
DATA LIST and A/T.
(3) Check A/T OIL TEMP.
(4) Allow the engine to idle until the fluid temperature
reaches 46C (115F).
